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Civil & Geotechnology Services – Ontario Hydro

Additional areas of technology and expertise available from Ontario Hydro Technologies. (See earlier UFTO Report for general background on OHT — October 28)

Civil & Geotechnology Services

As a result of many years of providing expert opinion and applying leading edge technology to Ontario Hydro’s 7000 MW hydroelectric generation system, comprised of 69 generating stations and over 200 dams, as well as its fossil and nuclear facilities, OHT has developed expertise in the following areas:

CONCRETE TECHNOLOGY
Durability Studies
Inspection of Concrete Structures, Life Cycle Management
Concrete Repair Projects (Leakage, Surface, Structural)
Development of Specialised Concrete for Specific Applications
Concrete Inspection, QA/QC System Design & Audit
Concrete Repair Materials Formulation & Testing

GEOTECHNOLOGY
Specialised Drilling for Rock, Concrete or Soil
Drain, Pipe and Tunnel Inspection & Cleaning
Geological & Soils Monitoring & Assessment
Instrumentation of Rock, Concrete & Wood Structures
Risk Assessment
Geographic Information Systems

General Contact:
Mr. C W Dawson, Tel 416-207-6307, Fax 416-234-1511
dawsoncw@rd.hydro.on.ca
Mr L E Milton, Tel 416-207-5405, Fax 416-234-1511
miltonle@rd.hydro.on.ca

– Concrete Durability Studies.
An exposure facility is located at the Kipling Site in Toronto, and provides climatic conditions typical for Southern Ontario. An extensive database, going back over 30 years is available from this facility. Laboratory facilities are also available for testing concretes under a variety of temperature and humidity conditions, as well as providing standard testing services.

– Inspection of Concrete Structures.
Extensive experience in the inspection of concrete structures is available. This would normally go through the steps of visual inspection leading to non-destructive ultrasonic inspection, core drilling of suspect locations and physical testing and evaluation of the cores. Testing would normally cover, adsorption, air content, density, alkali aggregate reactivity, compressive strength and carbonation.

– Specialized Concrete & Grout Repairs.
OHT can provide a comprehensive knowledge of repair products and approaches to their application. We can provide mix designs for special applications and small to large scale testing of the mixes in our laboratories prior to application. We also provide construction and repair specifications and can provide application supervision and quality management.

– Specialized Concrete Development.
OHT has been extensively involved in the development and testing of specialty concretes. This has included standards development for fly ash concretes, flowable backfills with custom designed strength characteristics, guidelines for the use of fly ash and bottom ash as structural fills and the development of high density concrete for nuclear waste containment.

– Specialised Drilling Services.
OHT has acquired and developed experience with both computerized and directional drilling technology. This technology has been used in conjunction with wire line saw cutting for stress relief of concrete structures, and investigation of problematic geological structures through the extraction of rock cores (along the axis of a tunnel for example). The technology can also be used for post tensioning cable retrofit, instrumentation installation and piping, sewer, cable installations through rock.

– Drain Inspection & Cleaning.
Considerable experience has been developed in the inspection and cleaning of drains as a result of an ongoing program in Ontario Hydro’s own hydroelectric facilities. OHT owns two sets of high pressure waterjetting equipment and a number of sets of down hole TV camera equipment.

– Geological & Soils Monitoring & Assessments.
OHT has comprehensive capability and equipment for carrying out geotechnical monitoring and assessments, including contamination assessments. This includes a mobile soils assessment rig, as well as rock coring capability. OHT also has experience in the use of instrumentation for monitoring the movement of rock and soil formations, as well as concrete and wood structures. Instrumentation has been widely deployed throughout our hydrelectric system, but especially at our Saunders plant, where problems with AAR are being experienced. OHT also has the capability to carry out hydrogeological investigations as they relate to the suitability of a given location for a structure.

– Risk Assessment.
OHT can also provide complete risk assessment services for a structure. This would include an evaluation of the condition of the structure, an assessment of the magnitudes and probabilities of hazards that may affect and threaten the structure, a complete analysis of the risks associated with those hazards and recomendations of ways in which those risks could be managed.

– Geographic Information Systems.
Ontario Hydro and OHT have considerable experience with the application of Geographic Information Systems (GIS) to utility problems, such as land use planning, infrastructure mapping, natural resource management, route and site selection etc. We are therefore in a position to provide other potential users with advice on the merits of various commercial systems, and optimal infrastructures and applications for GIS.

UFTO Note – Civil & Geotechnology Services-Ontario Hydro Fri, 07 Nov 1997

Civil & Geotechnology Services – Ontario Hydro

Additional areas of technology and expertise available from Ontario Hydro Technologies. (See earlier UFTO Report for general background on OHT — October 28)

Civil & Geotechnology Services

As a result of many years of providing expert opinion and applying leading edge technology to Ontario Hydro’s 7000 MW hydroelectric generation system, comprised of 69 generating stations and over 200 dams, as well as its fossil and nuclear facilities, OHT has developed expertise in the following areas:

CONCRETE TECHNOLOGY
Durability Studies
Inspection of Concrete Structures, Life Cycle Management
Concrete Repair Projects (Leakage, Surface, Structural)
Development of Specialised Concrete for Specific Applications
Concrete Inspection, QA/QC System Design & Audit
Concrete Repair Materials Formulation & Testing

GEOTECHNOLOGY
Specialised Drilling for Rock, Concrete or Soil
Drain, Pipe and Tunnel Inspection & Cleaning
Geological & Soils Monitoring & Assessment
Instrumentation of Rock, Concrete & Wood Structures
Risk Assessment
Geographic Information Systems

General Contact:
Mr. C W Dawson, Tel 416-207-6307, Fax 416-234-1511
dawsoncw@rd.hydro.on.ca
Mr L E Milton, Tel 416-207-5405, Fax 416-234-1511
miltonle@rd.hydro.on.ca

– Concrete Durability Studies.
An exposure facility is located at the Kipling Site in Toronto, and provides climatic conditions typical for Southern Ontario. An extensive database, going back over 30 years is available from this facility. Laboratory facilities are also available for testing concretes under a variety of temperature and humidity conditions, as well as providing standard testing services.

– Inspection of Concrete Structures.
Extensive experience in the inspection of concrete structures is available. This would normally go through the steps of visual inspection leading to non-destructive ultrasonic inspection, core drilling of suspect locations and physical testing and evaluation of the cores. Testing would normally cover, adsorption, air content, density, alkali aggregate reactivity, compressive strength and carbonation.

– Specialized Concrete & Grout Repairs.
OHT can provide a comprehensive knowledge of repair products and approaches to their application. We can provide mix designs for special applications and small to large scale testing of the mixes in our laboratories prior to application. We also provide construction and repair specifications and can provide application supervision and quality management.

– Specialized Concrete Development.
OHT has been extensively involved in the development and testing of specialty concretes. This has included standards development for fly ash concretes, flowable backfills with custom designed strength characteristics, guidelines for the use of fly ash and bottom ash as structural fills and the development of high density concrete for nuclear waste containment.

– Specialised Drilling Services.
OHT has acquired and developed experience with both computerized and directional drilling technology. This technology has been used in conjunction with wire line saw cutting for stress relief of concrete structures, and investigation of problematic geological structures through the extraction of rock cores (along the axis of a tunnel for example). The technology can also be used for post tensioning cable retrofit, instrumentation installation and piping, sewer, cable installations through rock.

– Drain Inspection & Cleaning.
Considerable experience has been developed in the inspection and cleaning of drains as a result of an ongoing program in Ontario Hydro’s own hydroelectric facilities. OHT owns two sets of high pressure waterjetting equipment and a number of sets of down hole TV camera equipment.

– Geological & Soils Monitoring & Assessments.
OHT has comprehensive capability and equipment for carrying out geotechnical monitoring and assessments, including contamination assessments. This includes a mobile soils assessment rig, as well as rock coring capability. OHT also has experience in the use of instrumentation for monitoring the movement of rock and soil formations, as well as concrete and wood structures. Instrumentation has been widely deployed throughout our hydrelectric system, but especially at our Saunders plant, where problems with AAR are being experienced. OHT also has the capability to carry out hydrogeological investigations as they relate to the suitability of a given location for a structure.

– Risk Assessment.
OHT can also provide complete risk assessment services for a structure. This would include an evaluation of the condition of the structure, an assessment of the magnitudes and probabilities of hazards that may affect and threaten the structure, a complete analysis of the risks associated with those hazards and recomendations of ways in which those risks could be managed.

– Geographic Information Systems.
Ontario Hydro and OHT have considerable experience with the application of Geographic Information Systems (GIS) to utility problems, such as land use planning, infrastructure mapping, natural resource management, route and site selection etc. We are therefore in a position to provide other potential users with advice on the merits of various commercial systems, and optimal infrastructures and applications for GIS.

UFTO Note – Civil & Geotechnology Services-Ontario Hydro Fri, 07 Nov 1997

Technology Transfer Opportunities – Ontario Hydro Technologies

UFTO

PROPRIETARY

Final Report

Technology Transfer Opportunities in the Federal Laboratories

Ontario Hydro Technologies (OHT)

October 1997

Prepared for:

Utility Federal Technology Opportunities (UFTO)

By:

Edward Beardsworth

Consultant

This report is part of a series examining technology opportunities at National Laboratories of possible interest to electric utilities

Contents:
page
Summary
Overview & Organization
Technologies & Programs

This report is proprietary and confidential. It is for internal use by personnel of companies that are subscribers in the UFTO multi-client program. It is not to be otherwise copied or distributed except as authorized in writing.

Summary

This report details findings about technology and technology transfer opportunities at the Ontario Hydro that might be of strategic interest to electric utilities. It is based on a visit to the lab in September 1996 and subsequent contacts, as part of the UFTO multiclient project.

Background

Noting the tremendous scope of research underway in the research facilities of the U.S. government, and a very strong impetus on the government’s part to foster commercial partnering with industry and applications of the technology it has developed, the UFTO program has been established as a multi-client study of the opportunities thus afforded energy utilities and their many subsidiaries.

Overview

Since 1912, Ontario Hydro Technologies (OHT) has been the research and technology services arm of Ontario Hydro, one of North America’s largest utilities. OHT is one of Canada’s largest industrial research organizations, with a staff at one time of over 500 people, now at 350, and comprehensive facilities located in Toronto, Ontario. OHT has done pioneering work in the past on 500 kV transmission systems, scrubber systems for fossil generation, and zirconium metallurgy in support of the CANDU nuclear reactors. More recently, OHT has made key developments in fuel cell technology, power system stabilization, fibre optics, and customer interactions.

In the context of potential changes in Ontario’s electricity industry (and the commitment of Ontario Hydro’s owners, the Ontario Government, to opening the Ontario electricity market to competition), Ontario Hydro began to position itself more and more as a commercial player, and OHT as a competitive provider of technology products and services.

In 1993, OHT was set up as a separate subsidiary, and began adding to its portfolio by making significant investments in alternate energy including biomass, wind and solar developments. Also, OHT embarked on a developing a set of products based on its system stabilizer technology. OHT has also developed a number of other products and services that have the potential to dramatically improve utility performance. Some of these are introduced below.

In 1997, both concern about the emerging competitive environment and strong local criticism about its nuclear power program forced Ontario Hydro to re-focus its energies on the core business of generation. As a result, the scope of OHT’s programs was cut back, limiting product development efforts to those which directly serve the electricity industry, or those which could have a significant financial benefit for Ontario Hydro and similar utilities. OHT expects to continue to earn a substantial portion of its budget from outside clients, by providing expertise, consulting and services to the energy and process industries, on a fee-for-service basis.

More changes at OHT are occurring on almost a daily basis, as speculation continues about the parent utility’s future structure. (The very latest rumors suggest it will split into two crown corporations, one for generation and one for transmission.)

Organization:

Currently OHT is under the leadership of Dr. Jim Brown, Vice- President Technology Services and New Product Development for Ontario Hydro. OHT is organized into two major divisions: New Product Development (NPD) headed up by Dr. Frank Chu, and Technology Services (TS) led by Mr. Dave Dodd. NPD has in it a number of product development projects, while TS has departments dealing with Power System Technologies, High Voltage and High Current Testing, Mechanical Systems Performance, Process Technologies, Environmental Technologies, Civil & Geotechnologies, Materials Technologies, Component Integrity, and Zirconium Metallurgy.

The general contact at the labs is:

Mr. Alfred Mo of the Marketing Department

416 207-6024, moa@oht.hydro.on.ca

All queries should be directed to either Alfred or to the individual noted for the specific item of interest.

Technologies & Programs

Covered in this report:

• Powernetics Products
Digital Power System Stabilizer (DPSS):
Programmable Synchrocheck Relay (PSR)
Microprocessor Digital Frequency Recorder (MDFR)
Power System Disturbance Recorder (PSDR)

• Maintenance Planning Advisor
• Optical Ground Wire Test facility
• Fuel Cell Testing and Development
• Real-Time Digital Simulator Services
• Gas Insulated Substation Diagnostics
• Non-destructive Evaluation
• Fall Protection Engineering
• High Current and High Voltage Facilities
• Concrete Technology

Durability Studies
Inspection of Concrete Structures, Life Cycle Management
Concrete Repair Projects (Leakage, Surface, Structural)
Development of Specialised Concrete for Specific Applications
Concrete Inspection, QA/QC System Design & Audit
Concrete Repair Materials Formulation & Testing

• Geotechnology
Specialised Drilling for Rock, Concrete or Soil
Drain, Pipe and Tunnel Inspection & Cleaning
Geological & Soils Monitoring & Assessment
Instrumentation of Rock, Concrete & Wood Structures
Risk Assessment
Geographic Information Systems

• Powernetics Products

Over thirty years of experience with Ontario Hydro’s complex power system has led to the development of the Powernetics line of products designed to increase reliability, stability, protection and control of power systems. These products have undergone extensive field testing, and are backed by training, consulting, and technical services. General contact: Mr. Mike Bell 416-207-6721, belljm@oht.hydro.on.ca

– Digital Power System Stabilizer (DPSS): Ontario Hydro’s power system is characterized by a few large generation sources and several large sinks of power, leading to the potential of system instabilities. (About 40% of Ontario Hydro’s energy is produced by its 12 CANDU reactors located at three sites in southern Ontario.) To reduce the possibility of large system oscillations, OHT developed a digital system stabilizer that has been installed on most major Ontario Hydro generators. With this stabilizer technology, system stability has been maintained even under major system disturbances, including the sudden loss of over 10% of generation (2700MW) during a recent event.

– Programmable Synchrocheck Relay (PSR): The PSR facilitates the automatic closing of breakers at remotely controlled transformer stations. The PSR is fully programmable to match transformer station characteristics, including the presence of old and new equipment. Generally the PSR can be installed with little or no programming and minimal wiring changes.

– Microprocessor Digital Frequency Recorder (MDFR): Reliable high-resolution recordings of frequency disturbances provide a basis for better analysis and understanding of power system performance and integrity. With greater system interconnection, frequency change data is becoming more and more important. The MDFR is a micro-processor controlled desktop device which records powerline frequency swings. It can be automatically set to record frequency changes which deviate by a set amount from 60Hz. The MDFR will find application in the assessment of control and protection schemes. The data can be accessed, and the MDFR can be reprogrammed remotely.

– Power System Disturbance Recorder (PSDR): This device allows utilities to analyze system performance under major disturbance conditions, such as transmission line faults. When installed at major generating, transformer and switching stations, the collected data will provide valuable information on the performance of protection and control schemes. The PDSR will also allow the collection of data to verify operating security limits.

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• Maintenance Planning Advisor

Effective management of assets provides a competitive edge, achieved by operating existing equipment to full capacity and by optimizing maintenance plans. Through rigorous analysis of specific equipment performance data, optimum maintenance schemes can be identified. Maintenance Planning Advisor is an advanced probabilistic model which takes operational information on equipment and converts that data into remaining life and life- cycle cost. It was originally developed for Ontario Hydro’s rotating equipment, but has now been extended to substation components and circuit breakers. In one application for a US client, the MPA predicted a saving of 33% if more inspections and fewer maintenance activities were carried out. This program is also supported by expert consulting services. Contact: Mr. Mark Vainberg 416-207-6451, vainberg@rd.hydro.on.ca

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• Optical Ground Wire Test facility

A special facility at OHT is a long span room, which has been developed into a fibre optic cable and hardware testing facility. The facility and its services are being used both by manufacturers and utilities wanting to install fibre optic loaded cables. The facility is capable of testing a comprehensive range of mechanical, electrical and optical parameters to meet both ANSI and IEC standards. The facility includes an optical power sensor with 0.001 dB resolution and a 1550 nm laser source with high long-term and short-term stability. The comprehensive range of tests includes: aeolian vibrations, galloping, creep, fibre strain, stress-strain, strain margin, temperature cycling etc. Contact: Mr. Craig Pon 416-207-6741, ponc@rd.hydro.on.ca.

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• Fuel Cell Testing and Development

Fuel cell development has been an area of expertise at OHT for many years. Most recently OHT has been involved with Westinghouse in testing their solid oxide fuel cell elements under high- pressure conditions. This fuel cell set a record at OHT for the power produced from a single oxide fuel cell. The power output was 277 watts at 10 atmospheres was about 30% greater than that achieved by Westinghouse at atmospheric pressure. OHT has considerable experience with Phosphoric Acid Fuel Cells (PAFC), having operated a 40KW grid connected cell for several years, and having supervised the operation of a 200 KW system at one of Ontario Hydro’s regional offices. OHT’s experts are available to help you with your fuel cell development needs. Contact: Mr. Chris Cheh 416-207-6159, chehc@rd.hydro.on.ca.

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• Real-Time Digital Simulator Services

OHT has the experience, facilities and expertise to provide a wide range of services using the Real-Time-Digital Simulator (RTDS). This highly sophisticated modular computing system models any user defined electrical system with complex electrical components (transmission lines generators, transformers) based on an electromagnetic transient pulse type of simulation.

This allows the testing of your relay or control equipment to be tested in a closed-loop mode acting on the simulated system as it would in the actual installation. The some of the elements modeled by the RTDS include: current and power transformers with user defined saturation characteristics, circuit breakers, fault switches, synchronous machines with exciters, turbine/governor, and stabilizer models, static VAR compensators, HVDC power and control components. The RTDS system is located at OHT, but its outputs can be applied anywhere on a power system. Contact: Mr. John Kuffel 416-207-6539, kuffelj@rd.hydro.on.ca.

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• Gas Insulated Substation Diagnostics

OHT has over two decades of R&D and development experience with GIS technology and is an acknowledged expert in the area of partial discharge (PD) analysis. In particular OHT has developed a diagnostic system that acts as an early warning system for developing problems within a GIS. This system works through the installation of specifically designed partial discharge couplers in access ports within the GIS. The high frequency PD signals are converted to slower pulses and analysed by computer to assess the state of the system.

In addition to this system OHT offers research and consulting services to assist utilities with emerging GIS problems. These services include: S2F10 gas and moisture analysis, GIS failure analysis, very fast transient analysis, on -site testing services, high sensitivity XIPD testing for GIS spacers. OHT’s services can be of value both once problems have developed and also to forestall problems. OHT’s experts are available to visit clients and do some on site investigations. The most sophisticated tools such as the x-ray induced partial discharge analyzer are however are located at OHT. Contact: Mr. John Kuffel 416-207-6539, kuffelj@rd.hydro.on.ca.

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• Non-destructive Evaluation

OHT is an acknowledged world leader in non-destructive evaluation, having produced a number of sophisticated products for the analysis of components in the nuclear, aerospace and petroleum industries. Products include TRUSTIE (Tiny Rotating Ultrasonic Tube Inspection System), OPIT (Optical Profilometry Inspection Tool), FRILS (Flaw Replication Inspection Laser Scanner), and Winspect a sophisticated software tool for the control, interpretation and display of output from the other systems. OHT’s experts will carry out site visits with a limited set of NDE systems. In many cases NDE tools may need to be modified to meet specific client’s system requirements. Contact: Mr. Kash Mahil 416-207-6816, mahilks@oht.hydro.on.ca.

– TRUSTIE: is an ultrasonic based tool to inspect steam generator and heat exchanger tubes for corrosion, cracking and deformation. TRUSTIE: is capable of inspecting tubes as small as IDs down to 0.31″ and of lengths up to 50 feet. The inspection frequencies range from 5 to 25 MHz and probe rotation speeds range up to 1000 RPM. TRUSTIE can be used to look at wall thickness and ID profilometry, as well as well as circumferencial crack and ID profilometry. – OPIT and FRILS: are optical systems designed to provide fast and precise three-dimensional information from a surface. Originally designed to support Ontario Hydro’s nuclear program, these systems have now been applied to non-nuclear systems such as steam turbine blades and cable insulation.

– Winspect: is an advanced data acquisition software package for ultrasonic testing, built on Windows. It can control the scanning rig, collect the data, and simultaneously control auxiliary instrumentation. Data and images can be transferred directly to other software packages for analysis and reporting. It can be used with existing hardware–software support is available for a broad range of acquisition and control equipment. It also has signal processing routines, such as data averaging, digital filtering, and fast fourier transforms. It is available from

UTEX Scientific Instruments, Mississauga, Ontario, Canada

1-800-828-0360 www.utex.com

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• Fall Protection Engineering

OHT’s work in fall protection has saved at least 20 lives at Ontario Hydro over the past twelve years. Ontario Hydro experts are leaders in setting standards for fall protection, as well as in the development of fall protection equipment. The comprehensive fall protection centre at OHT offers advanced testing in compliance with the following standards: ANSI Z359.1- 1993, CSA Z259, as well as others from ANSI, CSA, ASTM, CGSB, UL, and UIAA. OHT’s fall protection experts offer a broad variety of testing services, fall protection training, fall protection consulting, and fall protection audits. Contact: Mr. Andrew Sulowski 416-207-6298, sulowski@rd.hydro.on.ca

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• High Current and High Voltage Facilities

OHT’s high current facility is used to test the full range of components from transmission class disconnect switches to small connectors. This includes short circuit power arc or temperature rise testing. This laboratory has been operating for over 25 years and assisting Ontario Hydro and the electrical industry in Canada and the US. OHT’s 200 MVA high current facility is directly supplied by Ontario Hydro’s grid, allowing for stable long-duration tests. Of course, clients are welcome to observe tests, and multi-channel, video and high speed photography recording of all tests are available. For example, the facility has been used by safety clothing manufacturers to test the performance of clothing for use in arc-prone environments. Contact: Dr. John Kuffel, 416-207-6539

———————————————-

• Civil & Geotechnology Services

As a result of many years of providing expert opinion and applying leading edge technology to Ontario Hydro’s 7000 MW hydroelectric generation system, comprised of 69 generating stations and over 200 dams, as well as its fossil and nuclear facilities, OHT has developed expertise in the following areas:

• Concrete Technology
Durability Studies
Inspection of Concrete Structures, Life Cycle Management
Concrete Repair Projects (Leakage, Surface, Structural)
Development of Specialised Concrete for Specific Applications
Concrete Inspection, QA/QC System Design & Audit
Concrete Repair Materials Formulation & Testing

• Geotechnology
Specialised Drilling for Rock, Concrete or Soil
Drain, Pipe and Tunnel Inspection & Cleaning
Geological & Soils Monitoring & Assessment
Instrumentation of Rock, Concrete & Wood Structures
Risk Assessment
Geographic Information Systems

General Contact:

Mr. C W Dawson, Tel 416-207-6307, Fax 416-234-1511
dawsoncw@rd.hydro.on.ca

Mr L E Milton, Tel 416-207-5405, Fax 416-234-1511
miltonle@rd.hydro.on.ca

– Concrete Durability Studies.

An exposure facility is located at the Kipling Site in Toronto, and provides climatic conditions typical for Southern Ontario. An extensive database, going back over 30 years is available from this facility. Laboratory facilities are also available for testing concretes under a variety of temperature and humidity conditions, as well as providing standard testing services.

– Inspection of Concrete Structures.

Extensive experience in the inspection of concrete structures is available. This would normally go through the steps of visual inspection leading to non-destructive ultrasonic inspection, core drilling of suspect locations and physical testing and evaluation of the cores. Testing would normally cover, adsorption, air content, density, alkali aggregate reactivity, compressive strength and carbonation.

– Specialized Concrete & Grout Repairs

OHT can provide a comprehensive knowledge of repair products and approaches to their application. We can provide mix designs for special applications and small to large scale testing of the mixes in our laboratories prior to application. We also provide construction and repair specifications and can provide application supervision and quality management.

– Specialized Concrete Development.

OHT has been extensively involved in the development and testing of specialty concretes. This has included standards development for fly ash concretes, flowable backfills with custom designed strength characteristics, guidelines for the use of fly ash and bottom ash as structural fills and the development of high density concrete for nuclear waste containment.

– Specialised Drilling Services.

OHT has acquired and developed experience with both computerized and directional drilling technology. This technology has been used in conjunction with wire line saw cutting for stress relief of concrete structures, and investigation of problematic geological structures through the extraction of rock cores (along the axis of a tunnel for example). The technology can also be used for post tensioning cable retrofit, instrumentation installation and piping, sewer, cable installations through rock.

– Drain Inspection & Cleaning.

Considerable experience has been developed in the inspection and cleaning of drains as a result of an ongoing program in Ontario Hydro’s own hydroelectric facilities. OHT owns two sets of high pressure waterjetting equipment and a number of sets of down hole TV camera equipment.

– Geological & Soils Monitoring & Assessments.

OHT has comprehensive capability and equipment for carrying out geotechnical monitoring and assessments, including contamination assessments. This includes a mobile soils assessment rig, as well as rock coring capability. OHT also has experience in the use of instrumentation for monitoring the movement of rock and soil formations, as well as concrete and wood structures. Instrumentation has been widely deployed throughout our hydrelectric system, but especially at our Saunders plant, where problems with AAR are being experienced. OHT also has the capability to carry out hydrogeological investigations as they relate to the suitability of a given location for a structure.

– Risk Assessment.

OHT can also provide complete risk assessment services for a structure. This would include an evaluation of the condition of the structure, an assessment of the magnitudes and probabilities of hazards that may affect and threaten the structure, a complete analysis of the risks associated with those hazards and recomendations of ways in which those risks could be managed.

– Geographic Information Systems.

Ontario Hydro and OHT have considerable experience with the application of Geographic Information Systems (GIS) to utility problems, such as land use planning, infrastructure mapping, natural resource management, route and site selection etc. We are therefore in a position to provide other potential users with advice on the merits of various commercial systems, and optimal infrastructures and applications for GIS.

ORNL Utility Survey

Subject: UFTO Note — ORNL Utility Survey
Date: Wed, 09 Jul 1997 11:49:03 -0700
From: Ed Beardsworth

The Engineering Technology Division at Oak Ridge sent out a survey to a list of utilities recently, with a cover letter from Ed Fox, the division director. Some of you have already seen it, and I have the names of who it was sent to in your companies if you want them.

The stated purpose is to increase utility awareness of ORNL R&D, to obtain feedback on the relevance to utilities of that work, and on priorities for additional R&D. Also, they want stronger ties to utilities and potential users of ORNL work…a goal certainly congruent with UFTO!

Ed Fox can be reached at 423-574-0355, ecf@ornl.gov

The survey is being administered by:
Scott R. Penfield, Jr., Technology Insights
P.O. Box 205, Signal Mountain, TN 37377-0205
423-842-8078 Tel 500-346-9500 Alt. Tel
423-886-3225 FAX penfield@ti-sd.com

The text of the survey is attached below, and includes a number of technologies previously reported by UFTO.

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| ** UFTO ** Edward Beardsworth ** Consultant
| 951 Lincoln Ave. tel 415-328-5670
| Palo Alto CA 94301-3041 fax 415-328-5675
| http://www.ufto.com edbeards@ufto.com
————————————————————–

ORNL SURVEY OF UTILITIES

Part I: Current ORNL R&D Programs

The following topics briefly summarize ongoing R&D programs at ORNL. For each, please indicate whether you were previously aware of the work and provide a rating (on a scale of 1-10) as to how relevant the work is to your current needs. (If you were not previously aware of an individual R&D item, please base your rating on the summary.) If you wish further information on any topic, please so indicate.
WWW ADDRESS FOR THE ENGINEERING TECHNOLOGY DIVISION
HOME PAGE: http://www.ornl.gov/etd/etdfctsh.htm

—————————–
1.0 PLANT/EQUIPMENT DIAGNOSTICS AND CONDITION MONITORING
The following technologies provide for monitoring the condition of machinery in service, on-line diagnostics for evaluating faults, plus R&D into effects of machinery aging. The objective is to relate appropriate maintenance or replacement actions to the actual condition of the machine.

1.1 Electrical Signature Analysis (ESA)
Data characterizing electrical currents and voltage waveforms to/from motors, generators and similar devices are obtained and recorded, using non-invasive probes. ORNL-developed analysis techniques are applied to the resulting data, leading to powerful insights into the health and performance of the electrical machine and the system and/or facility in which it is installed. A typical utility application involved the evaluation of transient loads in motor operated valves at a Carolina Power & Light nuclear plant. More recent developments include improved data analysis techniques and methods for the integrated monitoring of complete systems.

Status: Early forms of ESA are being used in a range of industrial applications, including utility power plants. Licensees include B&W/Framatome and ITT Movats/Westinghouse and Public Service Electric and Gas of New Jersey. More recent developments are available for licensing and/or joint development.

Previously aware of this research: _ Yes _ No
Request additional information: _
Relevance to current needs (please circle):
(Low) 1 2 3 4 5 6 7 8 9 10 (High)

1.2 Non-Intrusive Voltage and Power Factor Monitoring
ORNL is evaluating a series of new technologies for obtaining high voltage (>480V) waveforms and power factors, without contact and without the need for potential transformers. These technologies have significant potential in power quality monitoring applications.

Status: These technologies are in an early stage of development and evaluation. They are available for licensing and/or joint development.

1.3 Check Valve Monitoring
The function and health of check valves are evaluated, using a combination of magnetic and vibration sensors. Lack of adequate function and deterioration can be detected, without the need for removal or disassembly of the component.

Status: This technology has been licensed to several service vendors, including B&W/Fram- atome and ITT Movats/Westinghouse. Consolidated Edison is also a licensee.

1.4 Improved Eddy-Current Material Defect Detection
ORNL is developing a new technology for improved defect detection and imaging in non-magnetic materials. In laboratory tests, cracks in a perforated aluminum plate, located behind a 60 mil solid aluminum plate, are clearly imaged. In addition to aircraft inspection (the initial target for this innovation), steam generator tube inspection is a potential application of this new eddy-current based technique.

Status: This technology is in the early stages of development.

1.5 Effects of Aging in Machinery
ORNL has developed a vast database and associated reports on the effects of machinery aging. Information and expertise are available on the general principles of machinery aging as well as the specific effects of aging on individual components, machines and systems.

Status: The database was developed in support of NRC investigations into the effects of aging on nuclear power stations. It is available in the form of reports at the present time. Work is ongoing to develop methodologies to support condition based maintenance decisions.

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2.0 PLANT INSTRUMENTATION & CONTROL
ORNL’s capability for conceiving, prototyping and implementing advanced instrumentation and control (I&C) capabilities extends from the I&C support of experimental work throughout the laboratory and from supplying innovative sensor and control technologies to federal agencies, utilities and private industry. The following are examples of related utility applications.

2.1 Plug-in Compatible Instrumentation and Control Upgrades
ORNL has developed and prototyped a concept in which application-specific integrated circuits (ASIC’s) mounted on a motherboard replace corresponding analog modules originally installed in utility power plants. The simplicity of the individual ASIC’s reduces concern with common mode failures, a current issue with complex software driven systems. The resulting plug-in compatible replacement modules simplify installation and operation, because rewiring is not required and because changes to operating procedures are minimized.

Status: ORNL is supporting EPRI and the Westinghouse Owner’s Group in the advancement of this technology. A prototype safety system module has been fabricated and is currently undergoing testing.

2.2 Accurate On-Line Measurement of High Temperatures
ORNL has developed a technique for continuous in-situ calibration of resistance temperature detectors. The goal is to maintain an accuracy of 0.5% (°F) under actual operating conditions and to extend the range of useful measurement from about 900°K (1200°F), at present, to 1300°K (1800°F). A typical application would be measuring steam temperatures for on-line determination of plant efficiency.

Status: The technology has been developed to a pre-commercial form and feasibility has been established through demonstrations at the Diablo Canyon and Connecticut Yankee nuclear stations, as well as tests in the Kingston Steam Plant (EPRI I&C Facility).

2.3 Solid-State Hydrogen Sensor
ORNL and EPRI are developing a small, solid state hydrogen sensor for nuclear plant containment monitoring. Other utility applications might be in conjunction with hydrogen cooled generators, battery banks, etc.

Status: The sensor is patented and available for licensing. Tests have been conducted in air, nitrogen, argon, steam and transformer oil and for H2 concentrations of 0.5% to 30%.

2.4 Automated Measurement of EMI/RFI
ORNL has developed and used an instrument to monitor and record ambient electromagnetic interference/radio frequency interference (EMI/RFI) in power stations. The system is capable of non-obtrusive, unattended operation over several-month periods.

Status: Available now for licensing or use.

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3.0 NON-LINEAR TIME-SERIES ANALYSES
The catchy but misleading name “Chaos” has often been associated with a family of advanced non-linear time-series analysis techniques. In reality, these methods allow a degree of order to be
discerned for what otherwise appear to be a series of highly random events. Examples of practical utility applications are provided below.

3.1 Improved Combustion Control
Non-linear analysis can be used to analyze and optimize fossil power plant burners, fluidized bed combustion systems and, potentially, gas turbines for higher efficiency and improved NOx control.
Status: An early application was the characterization of fluid bed combustion systems, where an objective was to avoid unstable operating regimes (e.g., chugging). More recently, the potential of this technology for improving fossil burner control is being developed through a project involving EPRI, ORNL and B&W.

3.2 Failure Prediction
There is a further potential for applying non-linear analysis to advanced machinery diagnostics/ failure prediction (e.g., in turbine-generators). Bearings, in particular, appear to exhibit chaotic behavior in advance of certain failure modes.

Status: Non-linear analysis is being evaluated in conjunction with diagnostics and condition monitoring techniques, such as electrical signature analysis (see above). Westinghouse has expressed an interest in bearing diagnostics.

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4.0 TRANSMISSION AND DISTRIBUTION

ORNL is developing technologies for automating the control of transmission systems, increasing system capacity and providing an improved understanding of the underlying costs of ancillary services.

4.1 Real-Time System Control
ORNL, DOE and EPRI are developing the technology for real-time monitoring and control of widely distributed transmission systems. This compares with current practice in which responses to disturbances are predetermined on the basis of previously completed analyses. The real-time system will employ an array of monitors, with outputs time-synchronized by satellite clocks. Artificial intelligence techniques will be used to recognize and appropriately respond to disturbances.

Status: This work is in the early stages of development.

4.2 High Capacity Transmission
ORNL has participated in R&D for increasing the capacity of high-voltage transmission lines. Included was testing of a high phase order line, which has the potential for transmitting up to three times the power of a standard single circuit AC line.

Status: The potential of this technology has been confirmed through the operation of a 1.5 mile test section, sponsored by EPRI, DOE, NYSERDA, NYSEG and ESEERCO. Given the current transition to independent operation of transmission capacity, no follow-on work has yet been identified.

4.3 Cost of Ancillary Services
One challenge in establishing the pricing basis for open access to electrical transmission systems is placing a value on ancillary services (scheduling and dispatch, load following, system protection, VARs, energy imbalance, and real power losses). Initial estimates developed by ORNL range from $1.5-$6.8/MWh, with an average of $4.1/MWh. By contrast, the FERC pro-forma schedule includes an allocation of $1/MWh for ancillary services.

Status: An initial report, based on an analysis of 12 utilities is now available. Follow-on work is recommended to establish a consistent framework for estimates.

5.0 POWER ELECTRONICS
This area includes research in power electronics, which is finding broad applicability in power quality, energy conversion and storage, adjustable speed drives, transmission, links, etc.

5.1 Resonant Snubber Inverter
The Resonant Snubber Inverter (RSI) is a power electronics innovation that employs a special resonant circuit to reduce losses during switching. Tests at ORNL have shown efficiency to be improved by 15 percentage points at half speed and 5 percentage points at rated speed. Elimination of associated voltage spikes reduces voltage stresses (leading to higher reliability), and essentially eliminates electromagnetic interference. Potential uses include power conversion for energy storage devices (e.g., flywheels, ultracapacitors, etc.) and adjustable speed drives.

Status: The RSI is currently being developed at ORNL for a number of specific applications.. The technology is available for joint development and/or licensing.

5.2 Multilevel Converter
The Multilevel Converter is another power electronics innovation that allows synthesis of high voltage waveforms, using capacitors as voltage dividers. Potential applications include DC links, static VAR generators and high voltage variable speed drives, as well as power conversion from renewable energy sources (such as photovoltaic arrays) or battery-fed systems. The ORNL technology eliminates the need for transformers, which are a significant source of cost and energy losses in conventional systems. A problem with capacitor based systems is the tendency to develop an imbalance between voltage levels when real power is being transferred (this is not a problem in static VAR generator applications). The unique contribution of ORNL is a new approach for maintaining the desired voltage balance across the capacitors, when real power is being transferred.

Status: An 11-level (21-level phase to phase) multilevel converter, employing insulated gate bipolar transistors (IGBTs) is working in the laboratory at ORNL. This system is prototypical of a 60kV multilevel converter using gate turn-off thyristors (GTOs).

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6.0 INFORMATION MANAGEMENT AND OPERATIONS ANALYSIS
This area comprises R&D on information management and operations analysis methodologies which support the management decision process.

6.1 Integrated Operational and Economic Models
ORNL has developed an extensive capability for operations and economic modeling techniques that support the management decision process. Alternative courses of action can be evaluated on a probabilistic basis, taking into account both the likelihood of various outcomes and their technical and economic consequences. Typical examples in which utilities might apply such techniques include evaluating the business potential of a new energy storage device, or determining the likelihood that a nuclear facility would be profitable over its remaining lifetime.

Status: These modeling techniques have been extensively applied. A recent example is a probabilistic assessment (for DOE) of the economic viability of each of the nuclear plants currently operating in the U.S.

6.2 Real-Time Power Scheduling
ORNL developed a “Power Advisor” to guide the operations of the Paducah, KY uranium enrichment plant in response to real-time electric power pricing inputs. The model provides a basis for deciding whether blocks of power at a given price should be accepted or whether it is more cost effective to curtail plant operations. The model includes consideration of the technical limitations of the facility, as well as the economic impact on the product bottom line.

Status: In place and operating at Paducah, KY.

6.3 Performance Indicators
The performance indicator methodology developed by ORNL is an operations management process for filtering and organizing the vast amounts of data generated in a complex management environment. The key objective is to focus management attention on activities that have the most influence on organizational goals, such as economic return, operational efficiency, safety, etc. The process starts with the selection of key performance indicators. These individual measures of performance are subjected to additional analysis and weighting, resulting in composite indices representative of overall performance, analogous to a stock market index. Feedback mechanisms are included to optimize information flow and to respond to organizational changes over time.

Status: Currently employed by DOE for managing the DOE occupational safety and health program.

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7.0 UTILITY/CUSTOMER TECHNICAL SUPPORT
The following research areas would potentially support both utility and utility customer technology support needs.

7.1 Electric Machinery Analysis
ORNL has developed an improved motor equivalent circuit model to more accurately estimate the operating characteristics of electric motors. Input to this computer-based tool can start from name plate data and increased accuracy can be obtained with supplemental calibration measurements (e.g, speed and current). Once calibrated for a given machine, the method can be used to accurately predict loads, currents, efficiency, etc. As a result, the need for additional monitoring instrumentation may be reduced in some cases.

Status: The model is complete and available through the DOE Motor Challenge Program

7.2 High Temperature Thermography
Techniques developed by ORNL offer improved capability for accurately measuring high temperatures. Using emissions from thermographic phosphors, temperatures can be measured over a wide range (cryogenic to 1600°C [2900°F]) and without the need for physical contact.

Status: This technology has been applied to several industrial processes. Initial applications have included the first stage vanes of turbine engine gas generators and the surface of steel exiting a molten zinc bath in a galvanizing process.

7.3 Electric Machinery Test Facility
ORNL has developed a flexible and well instrumented Electric Machinery Test Facility. The current capacity is 100 hp, but is now being expanded to 700 hp. During testing, loads can be varied over a wide range. Input voltage and currents can also be varied to simulate various operating demands, as well as a range of power quality situations (e.g., voltage imbalances, harmonics, etc.)

Status: The Electric Machinery Test Facility is a National User Facility available for use by private sector entities for testing and qualification of motors, generators and related components at nominal cost.

7.4 Pump Test Facility
ORNL recently commissioned a Pump Test Facility, with a design capacity of 100 hp. The configuration of the facility is highly flexible in terms of flow configuration, installed components and provisions for instrumentation and monitoring.

Status: The Pump Test Facility is a National User Facility available for use by private sector entities for testing and qualification of pumps and related components at nominal cost.

7.5 Buildings Technology Center
ORNL is actively involved in developing technologies to improve the efficiency of buildings and installed equipment. The Buildings Technology Center (BTC), established at ORNL in 1994, includes a large scale climate simulator and a hot box for testing components (walls, windows, etc.), as well as facilities for testing equipment (e.g., heating and air conditioning).

Status: The BTC is a National User Facility available for use by private sector entities for testing and qualification of building components at nominal cost.

Part II: Priorities for Additional R&D
Please indicate below up to three areas of R&D that would most help your organization to meet its objectives.
1.
2.
3.

Part III: Contact for Liaison with ORNL

Please identify one or two individuals that could serve as a liaison with ORNL managers. We will keep them informed of new innovations at ORNL and request their input regarding utility R&D priorities in the future.
1. Name Title Organization
Address
Tel FAX E-Mail

2. Name Title Organization
Address
Tel FAX E-Mail

Ammonia Monitor for NOxOUT

Subject: UFTO Note — Ammonia Monitor for NOxOUT
Date: Tue, 17 Dec 1996 15:16:53 -0800
From: Ed Beardsworth

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| ** UFTO ** Edward Beardsworth ** Consultant
| 951 Lincoln Ave. tel 415-328-5670
| Palo Alto CA 94301-3041 fax 415-328-5675
| NOTE NEW EMAIL ADDRESS: edbeards@ufto.com
————————————————————–

Our colleagues at NEES played a key role in supporting the development of this technology to reduce reagent use in the NOxOUT process by monitoring temperature and ammonia in the stack gas. Rui Afonso, who is quoted below, would be happy to discuss their views of it with you. (Rui can be reached at 508-389-3208.)

The device is commercially available for some applications, and could be used in other applications with some additional development. Note the one-year payback mentioned below. _____________________________________________

Here is a press release from the vendor:

New England Power saves money with SpectraScan Ammonia Monitor

December 3, 1996, Salem, MA – A SpectraScan(R) Ammonia Process Monitor, manufactured by Spectrum Diagnostix of Andover, Mass., has been operating on a New England Power Company (NEPCO) coal-fired boiler. The instrument is being used to monitor a new control logic employed by Nalco Fuel Tech (NFT) of Naperville, Ill. (Spectrum Diagnostix was purchased by BOVAR Inc. of Calgary, Alberta in June 1996.)

The new control logic that NFT provided to NEPCO is designed to reduce the consumption of reagent in the NOxOUT(R) process. The control signal is an accurate temperature measurement supplied by a SpectraTemp(R) temperature monitor, also manufactured by BOVAR.

According to NEPCO, the electric utility company is expecting to recover its investment in the new control system within one year or better. NEPCO is completing a trial period to quantify the benefits of the new control system.

According to Rui Afonso, NEPCO’s Manager of R&D, “At this stage, we are extremely pleased with the results that we have seen at Salem Harbor, unit No. 3. The instruments have been reliable and responsive, and the reagent savings appear to be better than initially expected. Long-term testing, which is currently underway, will further quantify the benefits of the technology.”

According to John O’Leary, Nalco Fuel Tech’s Manager of Technical Services, “The SpectraScan(R) Ammonia Process Monitor offers real-time monitoring of ammonia slip in the high temperature, dusty, and corrosive gas streams that typically exist in coal-fired boilers. Having evaluated every ammonia analyzer we are aware of, we have been very satisfied with the performance of the SpectraScan(R) Ammonia Process Analyzer in this application. Other analyzers have not offered the response, sensitivity, interference-free analysis, and robust design that are all necessary for our use. Along with SpectraTemp(R), we expect that the SpectraScan(R) Ammonia Process Analyzer will be a key component in many of our future NOxOUT(R) systems.”

SpectraScan(R) is a Tunable Diode Laser based instrument manufactured by BOVAR Western Research. SpectraScan(R) is a highly sensitive and interference-free analyzer that has adapted recent advances in diode lasers and optical fibers to the challenge of sensing trace concentrations of gas species in either an open path (perimeter) or close-coupled (in process) configuration.

The open path version of the instrument is accepted by the Petroleum Environmental Research Forum, a consortium of major oil refiners, for monitoring fugitive toxic gases.

By using up to one kilometer of fiber optic and signal conductor to link the System Console (which houses the laser and all electronics) with as many as four measurement locations, SpectraScan(R) offers real-time and continuous, remote sensing of trace gases without the need to transport the sample.

These features also permit remote monitoring of species in hostile environments. SpectraScan(R) is currently available for monitoring HF, NH3, H2S and H2O that may be present in trace quantities in process streams or ambient air. Monitors for other gas species are under development.

SpectraTemp(R) is an optical furnace exit gas temperature monitor manufactured by BOVAR Western Research. It is used at numerous utility boilers to control soot blowers and low NOx burners to improve heat rate and increase fuel flexibility. It is also used as a portable boiler testing instrument.

BOVAR Western Research, an operating division of BOVAR Inc., designs, manufactures, sells and services quality analyzers and systems for process and environmental monitoring and control. BOVAR Inc. is a public company which provides environmental and waste management services internationally. BOVAR Inc. is traded on the Toronto Stock Exchange under the BVR ticker symbol.

CONTACT: Jim Staudt, BOVAR Inc., 508-686-8801, (fax) 508-686-8809

DOE SBIR Commercialization Forum

Subject: UFTO Note – DOE SBIR Commercialization Forum
Date: Wed, 23 Oct 1996 09:21:35 -0700
From: Ed Beardsworth <edbeards@batnet.com>

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| * UFTO * Edward Beardsworth * Consultant
| 951 Lincoln Ave. tel 415-328-5670
| Palo Alto CA 94301-3041 fax 415-328-5675
————————————————————–

Abstracts for 40 companies which were presented at the:

“Dawnbreaker DOE Commercialization Opportunity Forum”,
Washington DC, Oct. 8-9, 1996

These are small businesses that have received DOE SBIR funding, and who are seeking investors or business partners (or customers).

– Each one has prepared a business plan, with coaching by DOE commercialization consultants.
– The companies appear in order of interest to utilities–most interesting first (not a rigorous ranking).
– Last paragraph of text (appearing before Company name and address) was prepared by company itself.
– Other comments are by UFTO.
– You may disregard numbers appearing after title (n//m) :
n = interest rank ordering, and m = company # as listed in program materials.
– Companies are separated by a line that starts with two back-slash characters, which you can use to parse this long text record if you need to.

———————
Plant Environmental and Cost Optimization System (PECOS) ™: On-line software to minimize power generation cost
1//3 VERY Interesting
Integrates coal yard, boiler & NOx control, steam side operation and byproducts into a single cost function. (Competitors treat only one part) One year payback. Doing Coal Monitor Wkstn with TVA. (EPRI members can use TC $ towards installation.) Impressive and convincing story.

This company’s product is unique in its comprehensive approach, cost focus, and distributed architecture. This on-line software advises plant operators on settings to minimize controllable costs of power generation. The software covers all areas of plant operations such as dynamic coal sorting and blending, efficiency, control of all emissions, and disposal/sale of byproducts. The company has strong ties in the utility industry. It is currently testing the product on-line at two power stations, and sales to other plants are in negotiation. The software can also be adapted for other process industries. The company seeks a strategic partner which is either a utility or other organization with an existing base of services and/or sales in the utility industry to participate in an emerging market with a total size of $200,000,000 in the U.S. The partner will profit through appreciation of shares in a dynamic company by generating revenues through sales and implementation services for the product and by the synergistic growth of its other related businesses in the utility industry. (FOSSIL)

Praxis Engineers
Randhir Sehgal, President
852 N. Hillview Dr.
Milpitas CA 95035
408-945-4282
408-263-2821
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Cost-effective retrofit, ultra low-NOx coal burner which also removes SOx and ash
1//11 VERY Interesting
Retrofit replacement for PC burners at $60-90/kw installed (cheaper than scrubbers, GTs, buying credits or low S coal).
Rotating drum creates artificial x10 gravity for mini-fluid bed gasifier. Removes ash! NOx below 100ppm and SOx is 90% controlled. Use crush/pellet coal not pulverized. Good with RDF.

The Company has developed its patented Rotary Combustor (RC) to allow electric utilities to refire boilers to meet Clean Air Act emissions standards for the year 2000 and to improve efficiency at cost significantly lower than any alternative solution. The RC is an ultra low-NOx burner which also removes SOx in the combustion process. Refiring with the RC competes effectively in cost and performance in the combined $1 billion market for scrubbing equipment, low-NOx burners, and SCR systems. We are seeking a strategic partner to help manufacture and market the RC and related technologies. (NOX & SOX, FOSSIL)

Spinheat Ltd.
Michael Virr, President
1222 Bronson Rd.
Fairfield CT 06430
203-259-6101
203-255-4482
VIRRMJ@aol.com
———————
NDE Systems for monitoring age degradation and manufacturing quality
1//16 Very Interesting
As one example, inexpensive sensor could be left installed under piping insulation; connect instrument to take reading. Has EPRI $ for validation of real-time imaging in power plants. Information pkg available–looks solid.

This company’s patented technology provides breakthrough capabilities in quantitative nondestructive characterization. Portable systems integrate thin and conformable electromagnetic sensors, model-based GridStation TM software, and board-level instrumentation. Rapid scanning for clusters of microcracks, precrack fatigue damage monitoring and coating characterization are examples of the new capabilities offered by this proprietary technology. Fully integrated systems are being demonstrated at trade shows and sold to target customers for pilot-plant testing. Target markets for products and services exceed $300 million. This company seeks strategic alliances with market leading service providers, and an infusion of capital to finance manufacturing scale up and the expansion of field capacity, to meet current and expanding demand. (NUCLEAR, FOSSIL)

JENTEK Sensors
Neil J. Goldfine, President
Watertown MA 02172
617-926-8422
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Cost-effective electrochromic windows
1//24 Very Interesting
The only U.S. company to focus solely on this technology. First patent for ceramic thin film coatings. Use several coatings on glass. Pass DC current for 90% blockage of visible and 100% of IR and UV for sophisticated lighting and HVAC control.

This company has developed a patented ceramic thin-film electrochromic technology that gives users the ability to adjust the level of tinting of their glass from nearly clear to very dark. This gives the user the ability to effectively control glare and heat gain in windows. Sageglass delivers the durability, pleasing visual characteristics, low cost and customer benefits required for the architectural window markets. This company projects sales of $80 million in the year 2002. The company seeks a strategic partner in the glass window or energy management industry to scale up manufacturing for commercial product introduction. (END USE)

SAGE Electrochromics, Inc.
Mike Myser, Director Marketing and Sales
Piscataway NJ 088540-0278
908-699-1100
908-699-1101
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Landfill gas (LFG) to products, using carbon dioxide (CO2) wash technology
2//28 Very interesting
Land Fill Gas to Methane, and Liquid CO2, where some of the LCO2 is used to wash contaminants out of the gas. Looking for partners.

Company conceived, developed, patented, and demonstrated carbon dioxide (CO2) wash technology which converts landfill gas (LFG) to products including electricity, medium Btu gas, pipeline gas, liquid methane, liquid CO2, and methanol. Company was founded in 1989 for the advancement of innovative gas separation technology for high CO2 streams. There are 2,900 active landfills in the U.S. which could use this technology. Average investment is $7.5 million with payback under 3 years. Company offers the only technology which (1) derives the separating agent (CO2) from LFG, (2) is insensitive to changes in contaminant composition and concentration of LFG, (3) produces liquid CO2 from LFG, and (4) allows multiple end uses for LFG.

Acrion Technologies
Bill Brown, President
Cleveland OH
216-573-1197
———————
Highly graphitic carbon fiber reinforcement
2//29 INTERESTING
Vapor grown carbon fiber, low cost, simple continuous process. Very different from other fibers. High effective surface area. Injection moldable, smooth finish. Can be used in major quantities to reinforce tires, wood products, concrete(including ash-based?). Made from Hi Sulfur Coal, with methane as by product.

This company has developed a proprietary, highly graphitic carbon fiber reinforcement having a diameter of 0.2 microns, a length of 100 microns, and a low production cost. The unique combination of small size, high reinforcement value, and low cost enables broad use in EMI–shielding, friction products, batteries, engineered plastics and rubber for the automotive industry. A market demand of 120 million lbs./yr. for these specialized applications have been identified. The company is seeking an investor or joint venture partner from the automotive or energy industries to scale up for product introduction in mid 1988.

Applied Sciences, Inc.
Max L. Lake, President
Cedarville OH 45314
513-766-2020
———————
Advanced dry sorbent systems for air pollution control applications
2//30 Very interesting
Chemistry systems on vermiculite substrate for duct injection and easy recovery.
1. “Fluesorbent” SO2 control for retrofit in older small plants. (EPRI tested at Ohio Edison) Byproduct is a licensed agric. soil amendment.
2. “Mercsorbent” Air Toxic control, duct injected works at low temp., is recoverable. Will demo at Ft. Dix. Need Coal fired demo site.
3. “JetSorb” NOx control. First application at jet engine test cells.

This is a new kind of company: a supplier of multiple advanced sorbent systems for air pollution control applications. Each of the firm’s technologies are waste-free, retrofitable, and either low in total cost or low in capital cost – quite a contrast to existing market offerings. Specifically targeted markets are: 1) SO2 control for older, smaller plants, where scrubbers are uneconomic; 2) NOx control for stationary and mobile diesels; and 3) mercury air-toxic control. With six issued and four pending U.S. patents, the company is now scaling up and demonstrating its systems in the field. It is seeking funds and strategic alliances with large and mid-sized engineering or air pollution control firms to assist in marketing and product introduction programs. (NOX & SOX)

Sorbent Technologies Corp.
Sid Nelson, VP
Twinsburg OH
216-425-2354
———————
Supersonic air jet and vacuum transport for safe excavations using supersonic air jet
2//31 Very interesting
Did prototype with EPRI. Can be operated remotely (robotic). Safe, productive, precise, safe, efficient, flexible. Won’t harm any impermeable surface. Can even dig around tree roots.

Our Safe Excavation technology employs a proprietary, synergistic combination of supersonic jets of air and pneumatic vacuum transport to uncover any type of buried object without fear of accident or inadvertent damage. Industrial market applications involve urban and suburban excavations for new installation or repair of telecommunication. electric, or gas utility lines. Commercial needs range from agriculture to environmental remediation and recovery of hazardous or radioactive waste. Military usee include retrieval of unexploded ordnance or removal of buried land mines. We have designed, built, and tested hand-held, portable, and backhoe sized prototype equipment for each of these market segments. Market forecasts for our larger equipment are approximately two thousand units in a mature market annually. We desire an investor or commercial partner to help us begin to manufacture and sell into these market segments. (T&D)

Concept Engineering Group Inc.
Richard D. Nathenson, President
Pittsburgh PA
———————
Portable imaging nuclear survey meter
2//17 Interesting
Pre production units available for purchase. $75-100K each expensive but price is competitive and there is big savings in labor.

An established nuclear detector R&D and instrument manufacturing firm has developed an instrument that provides a picture of the distribution, intensity, and energy of gamma radiation sources. It is a self-contained system having two cameras, one for the nuclear image and one for the video. A black and white video image is produced with the nuclear image superimposed over it in color. The instrument addresses the $600 million nuclear radiation detection and monitoring market. The focus is on three major market segments that total $120 million: the nuclear industry, including nuclear power plants, nuclear material producers, and nonproliferation of nuclear weapons; the medical industry, including nuclear medicine and radiation oncology; radiation safety, including universities, industry, and hospitals. The firm is seeking a strategic alliance with a partner having an established marketing and distribution network. (NUCLEAR)

Radiation Monitoring Devices
Michael Squillante, VP Research
Watertown MA
617-926-1167
———————
Ground penetrating radar for underground imaging and site characterization

3//2 Interesting
Has significant utility contacts (see EPRI Journal 10/96 pg 38) Image processing needs to be faster. Digital wideband radar, airborne or truckmount, to 30 ft. depth, tie to GPS for 5 cm location accuracy. Plans for U/G Database Service.

A Silicon Valley high technology company has developed and demonstrated a patented Standoff Ground Penetrating Radar which can produce high resolution 3 dimensional images. A rapidly growing demand exists for underground site characterization and assessment for environmental, construction, utility, and defense customers for the location and classification of buried objects. The company projects sales in excess of $50 million per year by 2002 with an estimated growth of 15%-20% annually. Patented hardware, copyrighted software, and proprietary imaging algorithms insure significant market dominance. Equity investment is sought along with strategic alliances to accelerate product launch and early market penetration. (T&D)

Mirage Systems Inc.
Robert Ziernicki, President
Sunnyvale CA
408-752-1600
———————
Removal and recovery of mercury found in flue gases
3//10 Interesting
New subsidiary, Mercu-RE Inc., formed to pursue Mercury removal.

ADA is a engineering consulting service firm specializing in troubleshooting and analysis of emisssion control systems.
This company offers a process that takes mercury out of flue gases and recovers it as liquid elemental mercury suitable for commercial recycling and produces no secondary wastes. A regenerable sorbent (patent pending) is at the heart of the process. Available alternatives, such as activated carbon, are expensive and produce mercury-contaminated solid or liquid wastes. The parent company has over ten years of experience in air pollution control technology and offers units to DOE site clean-up efforts planned for Oak Ridge and other former weapon-making facilities. The firm is looking for a marketing, sales, and distribution partner with access to key markets, such as commercial and municipal waste incinerators. The ideal partner would also have knowledge of process engineering equipment. The technology would be a valuable asset to the portfolio of a partner with existing interests in air pollution control equipment and services. Sales over $10 million per year can be realized as a result of the hundreds of incinerators that are subject to mercury emission regulations, leading potentially to even larger markets in coal-fired power plants. (FOSSIL, ENVIRONMENT)

ADA Technologies
Daryl L. Roberts, Vice President
Englewood CO 80112
303-792-5615
———————
Integrated sensors for air quality and safety monitoring
3//15 Interesting
Low cost, mass-produceable planar thick film membrane, for application in indoor air quality. Stable over long time. Parent company Giner is specialty R&D company in electrochemistry and materials science–PEM, O2 generators, sensors, etc.

The company, a spin-off of an electrochemical and materials research firm, is targeting the annual $20 million U.S. indoor air quality and safety monitoring market. A unique patent-pending sensor design enables a manufacturing process for mass-production of high-quality, low-cost electro-chemical gas sensors. Manufacturing costs can be reduced to one-tenth of current costs. In addition, the new design will allow integration of sensors for simultaneous monitoring of combinations of gasses, such as CO, CO2, NO, NO2, and SO2, with sensitivities in the low-ppm range. Separate smoke detector and air quality monitor functions can now be combined into one new instrument to serve the target market. The company is seeking an investment for manufacturing set-up, and possibly a strategic alliance for distribution and marketing capability. (END USE)

Giner, Inc.
Anthony LaConti, President
14 Spring Street
Waltham MA 02154
617-899-7270
———————
Lumber utilizing a low-cost industrial by-product feedstock (incl. flyash)
3//26 Very interesting
Patented resin binder systems, can use multiple feedstocks including flyash. Fire resistant due to hi mineral content and closed cell structure. Process is exothermic. Product is moldable into shapes (e.g. moldings).

This innovative firm has developed a multi-patented cost competitive composite decking material. Ecodeck is non-warping, wood grained, moisture and insect resistant, and paintable. It can be cut and assembled with conventional tools and is produced with commercially available machinery. Ecodeck lumber utilizes a low cost industrial by-product feedstock and is cost competitive in the $580MM market for select grades of pressure treated southern yellow pine. The company is seeking strategic partners in the electrical utility and building materials industries and venture capital for remaining development and manufacturing scale up. (FOSSIL)

Ecomat, Inc.
John Mushovic, Exec. VP
Poughkeepsie NY
914-473-8777
———————
Thermoelectric modules for power generation and waste heat recovery

3//4 Interesting
Driving down mfg. cost of traditional 5-6% thermoelectric devices. Wide range of applications. Have prototype alternator replacement for diesel trucks.

Thermoelectric power generators for converting waste heat into electricity are available for U.S./overseas markets which range up to $1B. Cost-effective modules (one third competitors’ price) can be utilized for a broad spectrum of products: self-powered furnaces, engine alternator replacements, remote power and power generation for urban incinerators. Fourteen and twenty watt modules are in limited production. These modules can be used individually or in multikilowatt generators. A two Watt generator is planned that can outperform chemical batteries. We are seeking strategic partners and venture capital for scale up of manufacturing and rapid market penetration. (DU)

Hi-Z Technology, Inc.
Norbert Elsner, President
San Diego CA
619-695-6660
———————
Microprocessor technologies for the purpose of power monitoring
3//18 Interesting
Unique current sensor replaces conventional CTs. One fourth the size. No need to disconnect wire to install it. They have not explored any possible T&D grid applications.

This privately held company has developed products which combine unique and patented current sensors with custom developed VLSI and microprocessor technologies for the purpose of power monitoring. The products are based on more than 10 years of R& D, production and direct marketing experience. These technologies will provide a company with a competitive lead by reducing size, cost and installation time 50+%. Additional high-margin products, in design, will effectively and efficiently instrument commercial buildings, industrial processes and homes.. Of the overall USA Electrical Measuring Instrument Market (SIC 3825, $8+ Billion), the company is focused on market niches that total $130 million. These markets include Energy Service Company applications, commercial tenant submetering, industrial equipment monitoring and control and Utility Demand Side Management, Load Research, Time Of Day metering and Customer Service applications. The company seeks partners who bring established distribution channels and capital for production and marketing. (END USE)

Energy Teller, Inc.
Tim Michels, President
2718 Sutton Blvd
St. Louis, MO 63143
314-644-2629
314-644-0691
———————
Hazardous and radioactive waste treatment
3//23 Interesting —
“DeTox” wet oxidation to destroy organic compouns at low temperature. Difficult to judge — one of many contenders in this field.

With eleven years of operating history, patents issued in the U.S. and seven major industrial countries, and a full-scale demonstration project funded by the Department of Energy, this innovative and dynamic corporation has established its wet chemical oxidation technology at the forefront of hazardous and radioactive waste treatment options for government and industrial markets. The total U.S. environmental market is $165.5 billion. Our company is focusing on the market segments of hazardous waste management, remediation and industrial services, and process and prevention technology development which together comprise a $4.2 billion market. Established and potential customers find the advantages of transportability for on-site treatment, alternative permitting options, safe (low temperature and low pressure) operating conditions, broad ranged applications, and benign secondary wastes to be significant improvements over incineration and other alternative waste treatment technologies. Partnership with a leading environmental management firm is sought for $1 million equity participation, $3 million project financing for an existing customer, and marketing and sales assistance in implementing the commercialization plan involving the sale of plants and services. (ENVIRONMENT)

Delphi Research, Inc.
Terry W. Rogers, President
Albuquerque, NM
505-243-3111
———————
Breakthrough material to remove radionuclides, metals, and organics from contaminated waters
3//39 Interesting
Humasorb, made from coal, simultaneously captures both metals and organics. Can be used as a liquid or solid filter. Could handle coal pile run off. Co. a spinoff from Atlantic Research Corp in 1987.

A unique material has been developed for the single-step removal of radionuclides, metals, and organics from contaminated waters. This versatile new material replaces traditional sequential processing approaches making it cost-effective as a permeable barrier to remove and capture plume contaminants and for surface treatment operations. Applications are targeted at the water pollution prevention and remediation markets estimated to exceed $600 million per year. Technology to produce the new material is protected by pending patents and trade secrets gained over a 5-year period of development by a company that has a successful record of commercializing new technologies. Investors and strategic alliances are sought to support the commercialization of the material on a site-specific or application basis. (NUCLEAR, FOSSIL, ENVIRONMENT)

ARCTECH, Inc.
Harry R. Johnson, Technical Director
Chantilly VA 20151
703-222-0280
———————
Large-scale advanced vitrification technologies for site remediation and waste treatment
3//40
Subsidiary of Battelle is commercializing this DOE technology. Tested and licensed. Clear focus on markets, and good grasp of who competitors are.

This international Company holds an exclusive worldwide IP position in the field of large-scale advanced vitrification technologies for site remediation and waste treatment. The Company has over $20 million in current backlog, is profitable, has worldwide growth opportunities, and it’s proven technologies possess excellent regulatory and public acceptance. The Company plans to acquire more than $50 million of sales from the DOE environmental restoration marketplace within the next three years. The Company seeks a strategic partner, that is established or entering the DOE ER/WM marketplace, to augment its operations and marketing capabilities as needed to secure large ($20 to 100 million) waste remediation and treatment projects within the DOE, other government, and private remediation markets. Benefits to the partner include increased market potential, a strong vitrification technology base, and strategic access to the Company’s parent, which is a leading environmental technology company. The Company poses an attractive opportunity for $8 million of second stage equity investment followed by an IPO for support of further growth. (NUCLEAR, ENVIRONMENT)

Geosafe Corp
James E Hanson, Vice President
Richland WA
509-375-0710
———————
Solid-Gas sorption refrigeration, consumer products
5//19 (Not presented — “Already found financing or strategic arrangments”)

The company is a thermal product development firm with an excellent reputation in the commercial HVAC&R industry. It is seeking an equity investment to launch the OEM manufacture of small packaged refrigeration and heat battery modules for already existing and future appliance manufacturing customers. The technology is based on a sorption process which provides refrigeration without moving parts and yields unmatched rechargeable thermal battery energy densities. The market applications include consumer products, medical and automotive appliances. The initial focus is on small refrigerators/freezers and an automotive application with existing customers. Anticipated fourth year OEM sales volume is $25,000,000. (END USE)

Rocky Research
Dr. Uwe Rockenfeller
1598 Foothill Dr.
Boulder City NV 89006
702-293-0851
702-293-0854
———————
Continuous removal of coatings for aircraft, bridge & environmental applications
5//20 Interesting.
Unique capability to remove paints and coatings with one step process, quickly and less expensively. Can even remove one layer at a time!

Very broad applicability. Company focusing on airplane depainting, so opportunity to pick up on other fields of use.
A small business that develops commercial applications of laser-based systems is seeking an equity investment to commercialize their proven technology for removal of coatings from various kinds of surfaces for multiple applications in the commercial marketplace. This technology uses lasers and robotics to provide the most efficient, environmentally-sensitive and cost-effective process for removing paint from aircraft, bridges, and radioactively-contaminated facilities. The annual target market for these applications is $4.5 billion. By year 4, the projected sales for these applications are estimated to be $70 million.

F2 Associates, Inc.
Joyce Freiwald, President
14800 Central SE
Albequrque, NM 87123
505-271-0260
———————
A system for recycling acids used for metal surface preparation
5//27
Interesting (?) Hard to judge

The Pickliq process is a patented system for recycling acids used for surface preparation in the metals processing industries. The process produces salable solid metal salts as by-products. The company employs highly experienced people that have an investment stake. The people work with Engineering and Construction firms and their clients to implement the process. The firm qualifies and supervises sub-contractors who construct the skid mounted units of the system. Data to date indicate a $15 – 20 million/yr market for the system after year four is possible. Further process development is funded by the US DOE through an ERIP grant. The company is obtaining working capital from small investors. It is looking for alliances with Engineering and Construction firms with clients in the steel and wire industry to exploit domestic and international markets. (ENVIRONMENT)

Green Technology Group
Douglas Olsen
Pawling NY
914-855-5488
———————
Position sensors in and around underground storage tanks, buried pipelines and below buildings.
5//36 Interesting

The Steerable Vibratory System (SVS) is the only way to accurately position sensors in and around underground storage tanks, buried pipelines and below buildings. The SVS is made up of a lightweight rig, a steerable tip, the patented navigational system and penetrometer rods with unique joints. It is not affected by magnetic anomolies and will not bring contaminated cuttings to the surface or contaminate other layers. The more accurate delineation of plumes will save money in clean-up. The firm has worked closely with customers in the underground industry for over 15 years. Our market includes Superfund sites and underground storage tanks (>295,000). The company will manufacture the SVS and seeks licensees with established distribution networks for marketing and sales. (ENVIRONMENT)

UTD Incorporated
Barney Harris, Vice President
Newington VA 22122
412-429-9496
———————
Treatment of radioactive, hazardous and mixed waste
5//14 (Not presented — “Already found financing or strategic arrangments”)

This environmental technology company has developed and commercialized its patented steam reforming technology in the paper industry. The company is now expanding by applying its unique non-incineration technology to the treatment, volume reduction, and disposal of radioactive, hazardous and mixed radioactive/hazardous wastes. Tests are underway in a1 ton per day facility demonstrating the destruction of hazardous compounds (greater than 99.99%) and the isolation of radionuclides in an environmentally superior final waste form. This is opening the door to the burgeoning DOE market, commercial ion exchange resin market, and industrial hazardous waste market. The company is seeking a joint venture arrangement with a strategic ally/investor to commercialize the technology in these new applications. The combined potential market exceeds $350 million per year. (NUCLEAR, ENVIRONMENT)

ThermoChem, Inc.
Gary Voelker, COO
10220-H Columbia Rd
Columbia MD 21046
410-720-6100
410-312-6303
———————
Multimedia training in technical subjects
5//21
Company combines expertise in both instructional material preparation and technology. Not particularly different from other suppliers.

This company creates multimedia training packages in scientific and engineering disciplines for use within the DOE complex, by accelerator manufacturers, and in higher education. Its unique combination of scientific expertise, software skills, and the needs of the DOE complex makes it the vendor of choice for training for environmental cleanup and production of special materials, such as tritium. Multimedia training rapidly raises the level of competency and quality of technicians and engineers, leading to a more effective work force. For example, a tutorial in development on accelerator physics can serve as a basis for specialized training programs in companies manufacturing accelerators for industrial and medical applications. Opportunities for a publisher include marketing as a standalone software piece, bundling with a textbook, and teaming to develop new educational tools.

WhistleSoft, Inc
Richard R. Silbar, President
Los Alamos NM
505-662-7309
silbar@whistlesoft.com
———————
Electrical energy storage/ hydrogen production
5//35 Interesting, but doubtful
This uses a solar heated furnace to drive water+ Br –> HBr reaction, and electrochemical cell using the reversible H + Br <–> HBr reaction to store and release electrical energy. Provides on peak electicity and H2 for sale. Have strong DOE support.

From 03-14-96 The Financial Times:
“Solar Reactor Technologies has entered into a $2.5m (#1.6m) co- operative agreement with the US Department of Energy for its system for producing renewable hydrogen and combined electrical storage. Hydrogen is generated by means of solar energy concentrated onto bromine and water which forms hydrogen bromide and oxygen. The former is then split at night using low cost off-peak electricity in an electrochemical cell to produce hydrogen, and regenerate the bromine. The end result is that water is split into hydrogen and oxygen, but using one third of the electricity required for conventional water electrolysis.

By storing extra hydrogen and bromine and recombining these in the cell, electricity is generated. This in effect permits the storage of off-peak power for use at any time. The system is potentially very attractive to large electrical consumers. However, the economic generation of hydrogen would also be very significant for vehicle companies looking to the longer- term future. BMW has been experimenting with hydrogen fuelled vehicles since the late 1970s while Mercedes is one of a number of companies which is taking the development of hydrogen fuel cell vehicles very seriously.”

This company is focused on the development and commercialization of renewable energy technologies. One of these is a patented solar-electrochemical system which links utility scale electrical energy storage with the production of hydrogen and oxygen from water. The system will provide peak electrical power and hydrogen with no greenhouse emissions. The process is competitive with existing combustion technologies. Sales potential for the electrical energy storage market in the U.S. is estimated at $100 -$200 million per year. To fund its commercialization program, the company is seeking a relationship with an investor and/or strategic partner. (DU)

Solar Reactor Technologies, Inc.
Harley L. Heaton, Vice President
3250 Mary Street, #407
Miami FL 33133
305-442-9966
———————
Remote power generation, residential cogeneration and cryogenic cooling products
5//42 (Not presented — “Already found financing or strategic arrangments”)

Two distinct lines of products, using the same basic technology, have been developed by this eleven year old company. The RG-350TM uses heat from any source to produce electricity for the remote power market (estimated at $30 million annually) while the RG-1000TM will use propane/natural gas to create combined heat and power for the residential cogeneration market (independently assessed to exceed $1 billion annually in ten years). Additional advantages derived from these products include higher fuel efficiency and reliability with lower maintenance, noise, and emissions than any existing products. The company is also manufacturing its BeCOOLTM cryocoolers for use in the computer, superconductivity and sensor cooling markets. Teaming partners are being sought for marketing, distribution and new product development while investor funding will be used for pre-production and manufacturing activities. (DU)

Stirling Technology Co.
Mr. Jeffrey Lubeck, Controller
4208 W Clearwater Ave
Kennewick WA 99336-2626
509-735-4700
509-736-3660
———————
Low-cost fiber optic chemical sensors–Smart Cable ™ detects leaks along long distance pipelines
6//13 (did not consider)

This company is dedicated to developing and licensing low-cost fiber optic chemical sensors for environmental monitoring and medical diagnostics.The first generation, developed for the detection and discrimination of water and hydrocarbons, is elegant in its simplicity and has been field tested by an independent third party. The corporation has already produced sales of related environmental products. These revolutionary, patented sensors provide continuous monitoring for environmental contamination at very competitive costs. Installed in fuel tanks, pipelines, and landfills, sensor networks provide realtime indications of contaminants and leaks over large and remote geographic areas. Additionally, sensors are being adapted for use in hospitals and medical laboratories to detect the presence of specific biochemicals in bodily fluids. This corporation seeks licensees with strong presence in environmental remediation and potential licensees which will fund continued development of the sensor family in exchange for exclusive licensing rights. (ENVIRONMENT, T&D)

Noverflo, Inc.
Dr. Joe Hopenfeld
Rockville MD
301-340-1625
———————
Wireless identification (RFID) tagging for asset management
6//37 Interesting
May have applications in asset tracking, remote metering.

The company has developed an exciting wireless technology, called RFID, derived from R&D grants by the Department of Energy. This technology has enormous commercial potential for applications such as asset management and transportation operations. The company chairs the ANSI technical sub-committee for RFID standards. Multiple patent and trademark applications have been filed. The product currently is in beta testing at DOE’s Savannah River site and is ready for use in all DOE sites. A trucking demonstration system is on display at Andersen Consulting’s transportation center in Atlanta. The management team, with over 35 years of RF, business, and finance experience, is poised to aggressively penetrate the current $250,000,000 market for RFID equipment, growing at an annual rate of 25%. The company is forming alliances with major corporations to accelerate growth and is seeking equity investment of $1,000,000 to support that growth. Various exit strategies will be entertained for equity investors including acquisition or IPO.

RANDTEC, Inc.
Alan C. Hurkamp, Chariman
Fairfax VA 22030
703-352-0833
———————
Thermophotovoltaic (TPV) generation of electricity from flame heat
6//41 Interesting
TPV device with their own patented emitter and cells. Original technology licensed from Boeing. Claim ing advantage over competitors. “Mini-cogen” – devices at 2, 50, and 150 watt elec –“wall heater” Their approach to the market is arguable.

Using its infrared-sensitive photovoltaic cells coupled with a fuel-fired emitter, this company fabricates Midnight Sun® cogenerators of electricity and heat. These cost-effective units feature quiet, reliable, efficient, and clean operation. With a strong patent position, military contracts, and an operating cell manufacturing facility, the company is positioned to capture a large share of the emerging market for remote and mobile cogeneration. Homes off the electric grid are targeted first, with a five year plan to take the company public and enter the much broader on-grid residential market. Investors are sought to rapidly scale up manufacturing capabilities; of particular interest are utilities pursuing growth in unregulated operations and furnace manufacturers considering self-powered heating systems. (DU)

JX Crystals, Inc.
Dr. Lewis M. Fraas, President
Issaquah, WA 98027
206-392-5237
———————
Metal coated fine powders
7//5
POWDERMET is a new spinoff that will be doing this work. ULTRAMET is the established company.

Ni and Co coatings on nanograin tungsten carbide, using “fast fluid bed chemical vapor deposition”
The company is a commercial spin-off of an established medical and aerospace materials firm. We are seeking an equity partner to launch the large scale manufacture and marketing of metal coated powders for the ordinance, tool, and die markets. Metal coated sub micron powders represent a revolutionary advancement in powder metallurgy, enabling a 30-50% increase in cemented carbide and tungsten alloy performance at equal or lower cost to current products. This investment partnership opportunity will leverage over $1 million in signed, development contracts to achieve projected revenues of $20 million in a $120M market within 5 years. This breakthrough patent pending technology is currently operational in the pilot plant stage. All proprietary rights, developmental, and pilot plant equipment has been negotiated for assignment to the company.

ULTRAMET
Andrew Sherman, Marketing Mgr.
12173 Montague St
Pacoima CA 91331
818-899-0236
818-890-1946
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Fiber optic sensing
8//7 (did not consider)

This company has developed and demonstrated proprietary technologies encompassing components and system building blocks enabling production of low cost interferometric fiber optic sensors. The technology is applicable to inertial, intrusion, vibration, acceleration, acoustic, strain and electro-magnetic sensing in formats of single element, multi-channel distributed, and remote configurations. The company seeks an equity investment from a partner to spin off a business for the purpose of producing components and instruments based on the proprietary technologies and marketing them to sensor manufacturers in their respective fields. Expected sales for these ground breaking products will exceed $10 million per year by year 5.

Optiphase, Inc.
Jeff Bush, President
Van Nuys CA
818-782-0997
———————
Direct Load Control switches for plug connected appliances
8//25
Plug connected “smart” switch, remote controlled via one-way radio. Device stores data on operating history. (Hopelessly naive and out of date DSM device)

Manufacturers of electric utility load management controls will find this exclusive licensing opportunity of unique value. The Company has patented and field tested a microprocessor-based electric Direct Load Control (DLC) switch for plug connected appliances. The switch is designed to improve residential DLC program effectiveness; and economically collect comprehensive market intelligence on end-use appliance operation. The Company is looking to form a strategic alliance with a manufacturer interested in increased market share through the development of a “family” of DLC and home automation related products which complement the licensee’s current product line. The licensee’s product development costs would be reduced through follow-on licensing agreements with the Company.

Automated Energy Management Systems
Frank Rudden
E. Northport NY
212-460-6511
———————
Open-path atmospheric pollution monitor, detection of hazardous air pollutants
8//33 (did not consider)

The open-path atmospheric pollution monitor being developed for DOE integrates a CO2 laser and an acousto-optic tunable filter into a single instrument which measures pollutant concentrations in the optical path to any topological object. The range is over 4 times longer than existing monitors, thereby eliminating the need for multiple monitors and reducing costs. The estimated environmental and process control market is over $100 million within 5 years with the potential for ~$400M for military applications. A large defense contractor seeks to license a company to commercialize this monitor. The licensee will have exclusive use of the basic patent and unlimited access to the filter for which the contractor is the only supplier in the world. (ENVIRONMENT)

Northrop Grumman STC
Dr. Lyle H. Taylor, Fellow Scientist
Pittsburgh, PA
412-256-1650
———————
Pyridines from kerogen oil
9//34 (did not consider)

Kerogen oil, derived from Western Green River oil shale, is rich in pyridines (~20% of the raw oil). These pyridines can be produced and refined at costs substantially lower than current manufacturing costs for synthesis routes. A strategic partner and project financing are sought to develop a Kerogen Products Extraction (KPX) venture which will annually produce 25,000 tons of pyridine products and 300,000 tons of petroleum products. Annual revenues are projected at $150 million yielding more than 30% internal rate of return on an investment of $75 million. Pre commercial milestones will be achieved through an existing DOE contract and phased project financing. Product development opportunities in higher alkyl pyridines, pyrroles, indoles, phenols and quinolines offer additional long-term growth potential.

James W Bunger & Assoc. Inc.
West Valley City, UT 84119
801-975-1456
———————
Electromagnetic Sensors For Chemical Analysis
9//38 (did not consider)

A well established research laboratory is forming a subsidiary company to manufacture and market proprietary sensors for continuous chemical analysis. This innovative technology utilizes eddy current properties in an advanced electromagnetic sensor to identify chemical constituents. Advantages of this patented approach include exceptional resistance to fouling, low system cost, high sensitivity, compatibility with digital integrated circuitry, and high selectivity. The newly formed company will acquire all of the intellectual property and over 14 years of related experience. Equity or strategic partners are sought to participate in launching the new product line. Potential instrumentation markets for the sensor include process control, environmental monitoring, and biotechnology. The measurement of wastewater pH alone is anticipated to be a $100 million market by the year 2000 and should conservatively generate $10 million dollars revenue.

American Research Corp of Virginia
Howard J. Moses, Director, Business Development
Radford VA 24143-3406
540-731-9655
———————
A compact, high-yield, HGA synchrotron X-ray lithography source
10//1 (did not consider)

The mission of this company is to become a leading supplier of high-intensity synchrotron x-ray source machines for lithography of Giga-bit class memory chips with resolution at or below 0.18 micron to meet the emerging global demand. The product makes use of a compact electron injector based on a high–gradient accelerator (HGA) combined with a superconducting synchrotron radiation ring, resulting in increased resolution, lower capital cost, lower production cost per chip, and lower cost of ownership. The company seeks $10 million from joint venture partners and investors for the completion of the first machine to be sold in 1999.

DULY Research
Rancho Palo Verdes CA
301-548-7123
———————
Portable fiber optic phase fluorometer
10//6 (did not consider)

This company, a leader in cutting-edge optics, optoelectronics and monitoring instrumentation technologies, has developed the only portable fiber optic phase fluorometer (FOPhase) instrument available in the market. This patent protected technology addresses the environmental safety ($50 million), process control ($100 million), R&D ($50 million), and medical markets ($200 million), for fluorescence detection monitoring. Owing to the high market demand for a low cost fluorescence lifetime spectrometer in various market segments, the company is searching for a strategic partner to market and distribute the FOPhase Technology. The sales forecast for 2000 is $26 million or 6.5% of the total market.

Physics Optics Corp
Torrance CA 90501
310-320-3088
———————
Interdisciplinary science education software
10//8 (did not consider)

Our firm will become the premier source of interdisciplinary science education software. We seek a partnership with a forward looking company in the communication, hardware or software industry that wishes to raise the level of scientific preparedness of the next generation of students and increase the use of computer and communication technology. Our partner will manage the distribution of our product line to expedite market penetration of our first product ready for introduction in January 1997. Over the next two years we will introduce a series of products utilizing CD-ROM and Internet data sets. Titles include: El Niño, Ozone and Monsoon, and are designed to teach Science from grade 6 to college level. Our series is a set of virtual research expeditions in which students use satellite observations of the Earth and data from climate models to study the Earth as a system of interacting components. It brings science alive.

Plant Earth Science
Dr Catherine Gautier-Downes
Santa Barbara CA
805-730-1622
———————
Interactive display software for hospitality industry
10//9 (did not consider)

This Company is developing interactive display software that provides electronic guest services for the national and international hospitality industry. These proprietary technologies allow hotels to integrate this software into their front desk operations, reducing overhead, increasing productivity, and enhancing guest services. Notable electronic services include express check-in/out, account transactions, services and events locators, interactive maps, and business services. The total available market for this kiosk technology is $2.8 billion. The high-end hotel market, the primary focus of this business plan, is $1.2 billion. This Company is seeking equity financing and a strategic partner for development, manufacturing and distribution.

Scientific Digital Visions, Inc.
San Jose CA
408-289-8494
———————
De-contaminating concrete; in-situ cleanup of soil
10//12 (did not consider)

This company is forming a spin-off to commercialize novel patented electrokinetic technologies developed under DOE funding. We plan to license to major site management contractors who are involved in remediation of DOE sites. This will be a good opportunity for entry into a sizable industrial market as well. This technology provides the only available approach to an in-situ cleanup of soil contaminated with heavy metals. It also provides a cost-effective technique for decontaminating concrete. The industrial opportunity is extensive in that it applies to the many entities which must deal with aqueous waste streams. The company is receptive to developing a creative package that recognizes investor’s risk and provides for exit when performance objectives are met. (ENVIRONMENT)

ISOTRON Corp.
New Orleans LA
504-254-4624
———————
Computer mapping software for petroleum industry
10//22 (did not consider)

The company develops advanced technologies to assist the petroleum industry with exploration and production (E&P) problems. Their product, Gviz, is state-of-the-art computer mapping software, coded in C++, that interpolates spatial data to estimate interwell reservoir properties. E&P professionals purchase $48 million annually in mapping software. This company maintains proprietary expertise, keeping them ahead of the market with improvements to their software. They plan a series of releases leading to an integrated reservoir management package in five years. The company seeks an alliance with an oilfield E&P software vendor who can bring financial resources, marketing, and distributing expertise to our commercialization effort. In return the strategic ally will receive exclusive right to the product.

Correlations Co.
William Weiss, President
Socorro NM
505-838-1910
———————
Advanced quantum chemistry software package
10//32 (did not consider)

This company has developed an advanced quantum chemistry software package allowing industrial, government and academic researchers in the chemical, biochemical, pharmaceutical and materials sciences, among others, to address far larger molecular structures and complete calculations faster on smaller molecular structures than is currently possible. This innovative package will afford users significantly reduced run times and lower processing and manpower costs. The market size for sophisticated molecular modeling software is estimated at $58 million with the quantum chemistry software niche occupying $8 million and an annual market growth rate of 8%. The company seeks an equity investment for commercialization, marketing and sales operations.

Q-Chem, Inc.
Benny Johnson, President
Pittsburgh PA 15218
412-828-7106
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