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McIlvaine Company
ANSWERS TO IMPORTANT POWER PLANT QUESTIONS OF THE MONTH

Here is a copy of our “Power Plant Questions of the Month”. We propose to email it to you each month for the next year free of charge. We believe if we can demonstrate the value of our information you will want to know more about our Power Plant Knowledge system. We think that one of these months you will find one of these subjects to be important enough to want to explore it in depth and then we can make our sales pitch.

To sign up for your free subscription just click on the reply button on your browser and reply to this e-mail with a “yes” typed in the response.

For more information on the McIlvaine Company see our web site at: http://www.mcilvainecompany.com

POWER PLANT QUESTIONS OF THE MONTH

WILL POWER PLANTS HAVE PROBLEMS MEETING THE 2003 NOx REDUCTION REQUIREMENTS?
The answer is maybe. The bigger utilities with a number of affected plants are faced with only a few outages over the next three years. AEP and TVA have lined up partners in order to nail down the availability of engineering and equipment. But some of the mechanical contractors are already reporting full shops and a heavy workload. The secret is going to be maximum effort now to finalize plans and line up contractors. Those utilities who wait until 2001 are going to be out of luck.

WHAT KIND OF OPERATIONAL PROBLEMS COULD I HAVE WITH NOx CONTROLS?
Combustion modifications can result in accelerated tube wastage and unburned carbon in the fly ash. SCR problems include arsenic poisoning of the catalyst and ammonia slip. In fact, California and Massachusetts are toying with regulations to require zero ammonia emissions. But even absent regulations ammonia can cause problems. It can plug up your air heater and it can contaminate your fly ash. Buyers will definitely react negatively to ammonia contaminated fly ash? Some of the vendors say their methods of ammonia distribution and control eliminate this problem. Others say the answer is a staged system.

We are not going to devote too much attention to NOx issues in this Overview because we have a NOx Chat Room with detailed discussions of all these issues. It is free and easily accessible on our web site.

To go to the NOx Chat Room click here: http://www.mcilvainecompany.com/discuss.

IS THE AVERAGE UTILITY OVER REPORTING NOx AND SOx?
Many utilities are actually emitting less NOx and SOx than they are reporting. Flows are actually 5% lower than instruments are indicating. This could be worth $ millions per year to the medium size utility.

DO I HAVE TO CHANGE CEMS DUE TO PART 75 AMENDMENT?
EPA has amended sections of Part 75 to provide more accurate measurement of NOx mass emissions. The question is whether to upgrade from an emission rate monitoring system to a mass monitoring system or whether it is better to replace the system and start over. Newer analyzers do not confuse NO with total NOx . Keep in mind that the value of accuracy goes up substantially with the trading of NOx at $3,000/ton.

CAN YOU MEASURE MERCURY CONTINUOUSLY AND ACCURATELY ?
It appears that continuous emission monitors for mercury will be able to duplicate the wet chemistry methods within 20%. Don’t be surprised if within a few years both continuous mercury and mass particulate monitors are required for each power plant stack. Tests of mass particulate monitors on incinerators have been positive. A number of power plants in Europe are already using mass particulate monitors of the tape sampler type.

ARE PRECIPITATOR PARTICLE EMISSIONS PRECURSORS OF PM2.5?
One of the problems in quantifying PM2.5 emissions is going to be semantics. How is a large agglomerate of small particles which is emitted when rapping the precipitator classified? If it quickly disintegrates when it loses its electrical charge, isn’t it all small particles?

INFORMATION TECHNOLOGY
How important advances in IT instrumentation, controls, automation, monitoring and process optimization are changing the very nature of electric power generation. Jason Makansi advises that the individual information technology functions must be integrated into a cohesive system that communicates seamlessly with IT networks external to the plant. The ultimate goal is economic optimization.

IT changes and is integrated into the personnel organization and cultures-minimizing people, making work safer, focusing on results, moving towards predictive maintenance, pushing the envelope on operations and performance, breaking down barriers between departments (i.e. maintenance and operations). It will create “virtual plant staffs, crews and teams” responsible for multiple plants and will facilitate third-party service contracts. A 1400 MW coal-fired plant in Australia is supervised by two people on site during the second and third shifts. This will become commonplace in the future.

SHOULD YOU REPLACE PRECIPITATOR INTERNALS WITH BAGS?
The replacement of precipitator internals with bags at the State Line plant is a significant event. While other bidders were following the specs with bids on precipitator internals, Wheelabrator bid a conversion to a baghouse. The flexibility to burn a greater variety of fuels led Southern to select the baghouse conversion. This decision was followed by the Sheldon station award to ABB to replace the existing precipitators with fabric filters.

DO YOU HAVE TO WORRY ABOUT TITLE V AND THE TOTAL PARTICULATE EMMISSIONS?
The problem is that your present opacity monitor doesn’t tell you how much particulate is emitted during excursions. So it is going to be difficult to verify total mass emissions. Unfortunately your Title V permit probably limits you to a specific tons per year of particulate. But there are some simple steps to take to protect yourself. One is to do some stack testing during upset or start up and shut down conditions. If the emissions are only slightly higher than normal then you have some supporting evidence.

IS THERE A ROLE FOR WASTE BURNING IN MY PLANT?

While coal gasification is still a questionable option from a cost standpoint, the gasification of waste can be quite attractive. In parts of Europe power plants are forced to burn 10% biomass in each coal-fired boiler. Gasifying waste and using it as a reburn fuel provides both the economic benefits plus the reduction of NOx. But just simple fuel blending is in vogue. Connectiv is fueling one plant with chicken manure. Illinois Power will burn all the plastic pellets it can find.

WHEN IF EVER IS COFIRING GAS ATTRACTIVE?
The answer is that there are many situations that favor cofiring. In the ozone season it is a way to reduce NOx. During low load conditions the use of gas may be more economic than running the pulverizers and burning the lower cost coal. Most importantly you have a back up if your air pollution control or coal handling equipment fails at a time of high demand. Mississippi Power found that they could burn a combination of petroleum coke and natural gas more inexpensively than coal.

WHAT’S NEW IN GAS TURBINE COMBINED CYCLE SYSTEM COMPONENTS?
There is probably more new and useful technology being developed to improve the complete combined cycle system than there is in the turbines themselves. This is a pretty expansive claim since the new series of turbines has substantially higher output and efficiency. But a substantial part of the output and cost is found in the other components. New ways to cool and purify the intake air can substantially improve output and lower life cycle costs. As they say the devil is in the details. The disc centrifuge manufacturers have MADE improvements in fuel purification. The cooling tower people have more efficient packings.

There is even a better access door you should consider rather than let each component supplier furnish a hard-to-open home grown design.

For more information on the Power Plant Knowledge System click here: http://www.mcilvainecompany.com/PPKS.htm

To sign up for your free subscription to the Power Plant Questions of the Month just click on the reply button on your browser and reply to this e-mail with a “yes” typed in the response.

McIlvaine Company
2970 Maria Avenue
Northbrook, IL 60062
Ph: 847 272-0010
Fax: 847 272-9673

Ceramicrete Phosphate Ceramic

Ceramicrete Phosphate Ceramic (…particularly applicable to fly-ash)

Argonne has developed this low-cost, ceramic binder which can be used in a wide variety of commercial applications, ranging from hazardous waste disposal to low-cost insulation. Since it won the R&D 100 award in 1996, Argonne has had more than 100 serious licensing inquiries, so they are setting strict conditions that applicants have a specific application and a well developed business plan. They’re open to collaboration for development and testing to see what specifications can be met with the particular materials in question.

Called CERAMICRETE, the binder — developed to stabilize and solidify radioactive and hazardous wastes — can also join ceramics together and convert nonhazardous wastes into useful construction products and nonflammable structural materials. It is formed by mixing magnesium oxide powder and soluble phosphate powder (common low cost materials) with water.

It is particularly applicable to fly-ash, because it is completely insensitive to the pH level, and it immobilizes virtually any type of contaminant, including mercury and other heavy metals. It forms a nonporous leach-resistant, hard, and dense ceramic which lab tests indicate meet or pass the EPA TCLP leaching standards.

CERAMICRETE can be manufactured at a low cost compared to other ceramic binders because it is made at room temperature and does not need high-temperature treatment. The setting times are short. Equipment needed is conventional (much like for cement) and hence is readily available, and training required for operations is simple.

The final material can be cast in any shape, and is very dense and strong. It can be used as a structural material in buildings, roads or other structures, or as brick, blocks, or tiles. It has compressive strength ranging from 2000 psi with binder to 6-8000 psi and even more with binder plus additives. In fact, the materials properties can be tailored, with strength increased by compaction during formation.

Besides solidifying wastes, the process can be used to convert lumber wastes into non-flammable particle board or to recycle waste plastic into blowable insulation that is fire- and moisture-proof. CERAMICRETE has already been used to make insulation products with thermal resistance (R values) of 4.5 per inch.

Argonne is using the CERAMICRETE process to stabilize low-level radioactive waste, such as soil, sludge, and lead bricks in a 55-gallon drum mixer. Contaminated wastes that contain radioactive contaminants and hazardous volatiles, such as mercury, lead, and cadmium are solidified in the binding process at room temperature to form a ceramic, noncorrosive, and final waste form. The process is unique because contaminants are converted and stabilized chemically into their natural minerals in a single step. Once encapsulated, the chemicals do not dissolve in groundwater and are isolated from the environment. Performance tests show that the waste forms far exceed the regulatory performance criteria set by DOE and the U.S. Environmental Protection Agency.
Contact: Don Johnson, Director, Center for Industrial Technology Systems 630-252-3392

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>From the 18th U.S. Department of Energy Low-Level Radioactive Waste Management Conference held in Salt Lake City, Utah, USA, on May 20-22, 1997.

CERAMICRETE STABILIZATION OF LOW-LEVEL MIXED WASTES – A COMPLETE STORY

A. S. Wagh, D. Singh, S. Y. Jeong, and R. V. Strain
Energy Technology Division, Argonne National Laboratory

ABSTRACT

During the last three years, Ceramicrete (chemically bonded phosphate ceramics) has been investigated at Argonne-East for low-temperature stabilization and solidification of U.S. Department of Energy (DOE’s) mixed wastes, for which conventional high-temperature treatments cannot be used because of volatiles and pyrophorics present in these wastes. This paper summarizes the development of Ceramicrete and provides the current technology status. We discuss our early investigations with surrogates that are typical of DOE mixed wastes, subsequent testing with actual waste streams, and scale-up of the process to an operational level. Current efforts include testing the process at an operational level for an ash waste stream from the Idaho National Engineering Laboratory and obtaining sufficient information to prepare a technology performance report.

Complete paper available at:
http://www.inel.gov/resources/research/.llrw/1997Conference/TRACK1/TRACK1-21.htm

DOE Environmental Remediation — Innovative Technology Summary Reports — “Green Books”

Subject: UFTO Note – DOE Environmental Remediation — Innovative Technology Summary Reports — “Green Books”
Date: Fri, 30 May 1997
From: Ed Beardsworth

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| ** UFTO ** Edward Beardsworth ** Consultant
| 951 Lincoln Ave. tel 415-328-5670
| Palo Alto CA 94301-3041 fax 415-328-5675
| http://www.ufto.com edbeards@ufto.com
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DOE Environmental Remediation — Innovative Technology Summary Reports — “Green Books”

U.S. Department of Energy (DOE)
Office of Environmental Management (EM)
Office of Science and Technology (OST)

Innovative Technology Summary Reports present information about remediation technologies that OST has demonstrated in the DOE complex. The information includes technology summaries and information on performance, applicability, cost, regulatory issues, and lessons learned during the demonstrations.

Officially known as Innovative Technology Summary Reports and nicknamed the “green books,” these 10- to 20-page reports cover one DOE-developed technology per book. OST began publishing the reports in April 1995. To date, 13 technologies demonstrated by OST have been the topic of a DOE green book (see list below). More titles are in preparation. In particular, the DD&D (decommissioning) Large Scale Demonstration Project results will be published as part of this series.

The purpose is to provide a quick reference that will enable technology users to determine if an innovative technology is appropriate for their sites.

To make the reports useful across federal departments, OST collaborated with the EPA and DOD to determine the information they would contain. (EPA and DOD produce similar documents about technologies they have developed and demonstrated.) Each report contains the same seven sections: summary, technology descriptions, performance, technology application and alternatives, cost, regulatory/policy issues, and lessons learned. Demonstration site characteristics and references are included as appendices.

These reports are a way for vendors to submit technologies for acceptance into the DOE EM site clean-up realm. The format was revised to standardize and simplify the general requirements for those that wish to bring an existing technology to DOE for use on a contaminated site. With a Green Book in hand, a vendor can ease into the procurement process. Without it, they may have difficulty getting site managers to consider using their technology.

Copies of these reports are available free of charge from DOE/EM’s Center for Environmental Management Information, 1-800-736-3282.
Some titles can be found through NTIS.

The publication of this series is managed by
Diana Krop, DOE-EM, 301-903-7918, diana.krop@em.doe.gov
They can also provide copies free of charge.

Most of the reports are also available on line in their entirety, at
http://em-52.em.doe.gov/ifd/ost/pubs.htm

Innovative Technology Summary Reports (abstracts below)

*Cone Penetrometer
*In Situ Enhanced Soil Mixing
*Pipe Explorer System
*Advanced Worker Protection System
*Lasagna Soil Remediation
*Dynamic Underground Stripping
*Frozen Soil Barrier Technology
*In Situ Bioremediation Using Horizontal Wells
*Resonant Sonic Drilling
*Six Phase Soil Heating
*In Situ Air Stripping Using Horizontal Wells
*Flameless Thermal Oxidation
*SEAMIST

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*Cone Penetrometer
(DOE/EM–0309) — Cone penetrometer: Innovative technology summary report . USDOE Office of Science and Technology, Washington, DC . Office of Program Analysis . Apr 1996 . 24p . DOE Contract NODATA . Sup.Doc.Num. E 1.99:DE96014782. NTIS Order Number DE96014782 . Source: OSTI (DOE and DOE contractors only); NTIS (Public Sales); GPO Dep. (Depository Libraries)

Cone penetrometer technology (CPT) provides cost-effective, real-time data for use in the characterization of the subsurface. Recent innovations in this baseline technology allow for improved access to the subsurface for environmental restoration applications. The technology has been improved by both industry and government agencies and is constantly advancing due to research efforts. The U.S. Department of Energy (DOE) Office of Science and Technology (formerly Technology Development) has contributed significantly to these efforts. This report focuses on the advancements made in conjunction with DOE’s support but recognizes Department of Defense (DOD) and industry efforts.

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*In Situ Enhanced Soil Mixing
(DOE/EM–0289) In situ enhanced soil mixing. Innovative technology summary report. USDOE Office of Environmental Restoration and Waste Management, Washington, DC . Feb 1996. 25p. Sponsored by USDOE, Washington, DC . Source: OSTI; GPO Dep.

In Situ Enhanced Soil Mixing (ISESM) is a treatment technology that has been demonstrated and deployed to remediate soils contaminated with volatile organic compounds (VOCs). The technology has been developed by industry and has been demonstrated with the assistance of the U.S. Department of Energy’s Office of Science and Technology and the Office of Environmental Restoration. The technology is particularly suited to shallow applications, above the water table, but can be used at greater depths. ISESM technologies demonstrated for this project include: (1) Soil mixing with vapor extraction combined with ambient air injection. [Contaminated soil is mixed with ambient air to vaporize volatile organic compounds (VOCs). The mixing auger is moved up and down to assist in removal of contaminated vapors. The vapors are collected in a shroud covering the treatment area and run through a treatment unit containing a carbon filter or a catalytic oxidation unit with a wet scrubber system and a high efficiency particulate air (HEPA) filter.] (2) soil mixing with vapor extraction combined with hot air injection [This process is the same as the ambient air injection except that hot air or steam is injected.] (3) soil mixing with hydrogen peroxide injection [Contaminated soil is mixed with ambient air that contains a mist of diluted hydrogen peroxide (H{sub 2}O{sub 2}) solution. The H{sub 2}O{sub 2} solution chemically oxidizes the VOCs to carbon dioxide (CO{sub 2}) and water.] (4) soil mixing with grout injection for solidification/stabilization [Contaminated soil is mixed as a cement grout is injected under pressure to solidify and immobilize the contaminated soil in a concrete-like form.] The soils are mixed with a single-blade auger or with a combination of augers ranging in diameter from 3 to 12 feet.

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*Pipe Explorer System
(DOE/EM-0306) — Pipe Explorer{sup {trademark}} system. Innovative technology summary report . Oak Ridge National Lab., TN . Apr 1996 . 20p . DOE Contract AC0584OR21400 . Sup.Doc.Num. E 1.99:DE96014788. NTIS Order Number DE96014788 . Source: OSTI (DOE and DOE contractors only); NTIS (Public Sales); GPO Dep. (Depository Libraries)

The Pipe Explorer{trademark} system, developed by Science and Engineering Associates, Inc. (SEA), under contract with the U.S. Department of Energy (DOE) Morgantown Energy Technology Center, has been used to transport various characterizing sensors into piping systems that have been radiologically contaminated. DOE’s nuclear facility decommissioning program must characterize radiological contamination inside piping systems before the pipe can be recycled, remediated, or disposed. Historically, this has been attempted using hand-held survey instrumentation, surveying only the accessible exterior portions of pipe systems. Various measuring difficulties, and in some cases, the inability to measure threshold surface contamination values and worker exposure, and physical access constraints have limited the effectiveness of traditional survey approaches. The Pipe Explorer{trademark} system provides a viable alternative.

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*Advanced Worker Protection System
Advanced Worker Protection System . Lockheed Martin Energy Systems, Inc., Oak Ridge, TN (United States) . Apr 1996 . 17p . DOE Contract AC0584OR21400 . Sup.Doc.Num. E 1.99:DE96014778. NTIS Order Number DE96014778 . Source: OSTI (DOE and DOE contractors only); NTIS (Public Sales); GPO Dep. (Depository Libraries)

The Advanced Worker Protection System (AWPS) is a liquid-air-based, self-contained breathing and cooling system with a duration of 2 hrs. AWPS employs a patented system developed by Oceaneering Space Systems (OSS), and was demonstrated at their facility in Houston, TX as well as at Kansas State University, Manhattan. The heart of the system is the life-support backpack that uses liquid air to provide cooling as well as breathing gas to the worker. The backpack is combined with advanced protective garments, an advanced liquid cooling garment (LCG), a respirator, and communications and support equipment. The prototype unit development and testing under Phase 1 has demonstrated that AWPS has the ability to meet performance criteria. These criteria were developed with an understanding of both the AWPS capabilities and the DOE decontamination and decommissioning (D and D) activities protection needs.

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*Lasagna Soil Remediation
Lasagna{trademark} soil remediation . Science Applications International Corp., Gaithersburg, MD . Apr 1996 . 19p . DOE Contract AC0584OR21400 . Sup.Doc.Num. E 1.99:DE96014787. NTIS Order Number DE96014787 . Source: OSTI (DOE and DOE contractors only); NTIS (Public Sales); GPO Dep. (Depository Libraries)

Lasagna{trademark} is an integrated, in situ remediation technology being developed which remediates soils and soil pore water contaminated with soluble organic compounds. Lasagna{trademark} is especially suited to sites with low permeability soils where electroosmosis can move water faster and more uniformly than hydraulic methods, with very low power consumption. The process uses electrokinetics to move contaminants in soil pore water into treatment zones where the contaminants can be captured and decomposed. Initial focus is on trichloroethylene (TCE), a major contaminant at many DOE and industrial sites. Both vertical and horizontal configurations have been conceptualized, but fieldwork to date is more advanced for the vertical configuration. Major features of the technology are electrodes energized by direct current, which causes water and soluble contaminants to move into or through the treatment layers and also heats the soil; treatment zones containing reagents that decompose the soluble organic contaminants or adsorb contaminants for immobilization or subsequent removal and disposal; and a water management system that recycles the water that accumulates at the cathode (high pH) back to the anode (low pH) for acid-base neutralization. Alternatively, electrode polarity can be reversed periodically to reverse electroosmotic flow and neutralize pH

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*Dynamic Underground Stripping
(DOE/EM–0271) Dynamic underground stripping. Innovative technology summary report. Stone and Webster Environmental Technology and Services, Boston, MA ; Lawrence Livermore National Lab., CA . Apr 1995. 30p. Sponsored by USDOE, Washington, DC . DOE Contract FG34-91RF00117. Order Number DE96003566. Source: OSTI; NTIS; INIS; GPO Dep.

Dynamic Underground Stripping (DUS) is a combination of technologies targeted to remediate soil and ground water contaminated with organic compounds. DUS is effective both above and below the water table and is especially well suited for sites with interbedded sand and clay layers. The main technologies comprising DUS are steam injection at the periphery of a contaminated area to heat permeable subsurface areas, vaporize volatile compounds bound to the soil, and drive contaminants to centrally located vacuum extraction wells; electrical heating of less permeable sediments to vaporize contaminants and drive them into the steam zone; and underground imaging such as Electrical Resistance Tomography to delineate heated areas to ensure total cleanup and process control. A full-scale demonstration was conducted on a gasoline spill site at Lawrence Livermore National Laboratory in Livermore, California from November 1992 through December 1993.

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*Frozen Soil Barrier Technology
(DOE/EM–0273) Frozen soil barrier technology. Innovative technology summary report. Oak Ridge National Lab., TN . Apr 1995. 20p. Sponsored by USDOE, Washington, DC . Order Number DE96003568. Source: OSTI; NTIS; INIS; GPO Dep.

The technology of using refrigeration to freeze soils has been employed in large-scale engineering projects for a number of years. This technology bonds soils to give load-bearing strength during construction; to seal tunnels, mine shafts, and other subsurface structures against flooding from groundwater; and to stabilize soils during excavation. Examples of modern applications include several large subway, highway, and water supply tunnels. Ground freezing to form subsurface frozen soil barriers is an innovative technology designed to contain hazardous and radioactive contaminants in soils and groundwater. Frozen soil barriers that provide complete containment ({open_quotes}V{close_quotes}configuration) are formed by drilling and installing refrigerant piping (on 8-ft centers) horizontally at approximately 45{degrees} angles for sides and vertically for ends and then recirculating an environmentally safe refrigerant solution through the piping to freeze the soil porewater. Freeze plants are used to keep the containment structure at subfreezing temperatures. A full-scale containment structure was demonstrated from May 12 to October 10, 1994, at a nonhazardous site on SEG property on Gallaher Road, Oak Ridge, Tennessee.

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*In Situ Bioremediation Using Horizontal Wells
(DOE/EM–0270) In situ bioremediation using horizontal wells. Innovative technology summary report. Oak Ridge National Lab., TN . Apr 1995. 30p. Sponsored by USDOE, Washington, DC . Order Number DE96003565. Source: OSTI; NTIS; INIS; GPO Dep.

In Situ Bioremediation (ISB) is the term used in this report for Gaseous Nutrient Injection for In Situ Bioremediation. This process (ISB) involves injection of air and nutrients (sparging and biostimulation) into the ground water and vacuum extraction to remove Volatile Organic Compounds (VOCs) from the vadose zone concomitant with biodegradation of the VOCs. This process is effective for remediation of soils and ground water contaminated with VOCs both above and below the water table. A full-scale demonstration of ISB was conducted as part of the Savannah River Integrated Demonstration: VOCs in Soils and Ground Water at Nonarid Sites. This demonstration was performed at the Savannah River Site from February 1992 to April 1993.

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*Resonant Sonic Drilling
(DOE/EM–0268-96003563) ResonantSonic drilling. Innovative technology summary report. Oak Ridge National Lab., TN ; Colorado Center for Environmental Management, Denver, CO . Apr 1995. 22p. Sponsored by USDOE, Washington, DC . DOE Contract FG34-91RF00117. Order Number DE96003563. Source: OSTI; NTIS; INIS; GPO Dep.

The technology of ResonantSonic drilling is described. This technique has been demonstrated and deployed as an innovative tool to access the subsurface for installation of monitoring and/or remediation wells and for collection of subsurface materials for environmental restoration applications. The technology uses no drilling fluids, is safe and can be used to drill slant holes.

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*Six Phase Soil Heating
(DOE/EM–0272) Six phase soil heating. Innovative technology summary report. Stone and Webster Environmental Technology and Services, Boston, MA ; Lawrence Livermore National Lab., CA . Apr 1995. 25p. Sponsored by USDOE, Washington, DC . DOE Contract FG34-91RF00117. Order Number DE96003567. Source: OSTI; NTIS; INIS; GPO Dep.

Six Phase Soil Heating (SPSH) was developed to remediate soils contaminated with volatile and semi-volatile organic compounds. SPSH is designed to enhance the removal of contaminates from the subsurface during soil vapor extraction. The innovation combines an emerging technology, six-phase electric heating, with a baseline technology, soil vapor extraction, to produce a more efficient in situ remediation systems for difficult soil and/or contaminate applications. This document describes the technology and reports on field demonstrations conducted at Savannah River and the Hanford Reservation.

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*In Situ Air Stripping Using Horizontal Wells
(DOE/EM–0269) In situ air stripping using horizontal wells. Innovative technology summary report. Stone and Webster Environmental Technology and Services, Boston, MA ; Lawrence Livermore National Lab., CA . Apr 1995. 30p. Sponsored by USDOE, Washington, DC . DOE Contract FG34-91RF00117. Order Number DE96003564. Source: OSTI; NTIS; INIS; GPO Dep.

In-situ air stripping employs horizontal wells to inject or sparge air into the ground water and vacuum extract VOC’S from vadose zone soils. The horizontal wells provide better access to the subsurface contamination, and the air sparging eliminates the need for surface ground water treatment systems and treats the subsurface in-situ. A full-scale demonstration was conducted at the Savannah River Plant in an area polluted with trichloroethylene and tetrachloroethylene. Results are described.

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*Flameless Thermal Oxidation
(DOE/EM–0287) (DOE/EM–0287) Flameless thermal oxidation. Innovative technology summary report. USDOE Office of Environmental Restoration and Waste Management, Washington, DC . Sep 1995. 19p. Sponsored by USDOE, Washington, DC . Order Number DE96009312. Source: OSTI; NTIS; INIS; GPO Dep.

The Flameless Thermal Oxidizer (FTO) is a commercial technology offered by Thermatrix, Inc. The FTO has been demonstrated to be an effective destructive technology for process and waste stream off-gas treatment of volatile organic compounds (VOCs), and in the treatment of VOC and chlorinated volatile organic compounds (CVOCs) off-gases generated during site remediation using either baseline or innovative in situ environmental technologies. The FTO process efficiently converts VOCs and CVOCs to carbon dioxide, water, and hydrogen chloride. When FTO is coupled with a baseline technology, such as soil vapor extraction (SVE), an efficient in situ soil remediation system is produced. The innovation is in using a simple, reliable, scalable, and robust technology for the destruction of VOC and CVOC off-gases based on a design that generates a uniform thermal reaction zone that prevents flame propagation and efficiently oxidizes off-gases without forming products of incomplete combustion (PICs).

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*SEAMIST
(DOE/EM–0288) SEAMIST{trademark}. Innovative technology summary report. USDOE Office of Environmental Restoration and Waste Management, Washington, DC . Aug 1995. 23p. Sponsored by USDOE, Washington, DC . Source: OSTI; GPO Dep.

SEAMIST has been demonstrated and deployed as an innovative tool to better access the subsurface for characterization and monitoring of contaminants in both vertical and horizontal boreholes. The technology has been developed by industry with assistance from DOE’s Office of Technology Development to ensure it meets the needs of the environmental restoration market.

DOE SBIR Commercialization Forum

Subject: UFTO Note – DOE SBIR Commercialization Forum
Date: Wed, 23 Oct 1996 09:21:35 -0700
From: Ed Beardsworth <edbeards@batnet.com>

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| * UFTO * Edward Beardsworth * Consultant
| 951 Lincoln Ave. tel 415-328-5670
| Palo Alto CA 94301-3041 fax 415-328-5675
————————————————————–

Abstracts for 40 companies which were presented at the:

“Dawnbreaker DOE Commercialization Opportunity Forum”,
Washington DC, Oct. 8-9, 1996

These are small businesses that have received DOE SBIR funding, and who are seeking investors or business partners (or customers).

– Each one has prepared a business plan, with coaching by DOE commercialization consultants.
– The companies appear in order of interest to utilities–most interesting first (not a rigorous ranking).
– Last paragraph of text (appearing before Company name and address) was prepared by company itself.
– Other comments are by UFTO.
– You may disregard numbers appearing after title (n//m) :
n = interest rank ordering, and m = company # as listed in program materials.
– Companies are separated by a line that starts with two back-slash characters, which you can use to parse this long text record if you need to.

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Plant Environmental and Cost Optimization System (PECOS) ™: On-line software to minimize power generation cost
1//3 VERY Interesting
Integrates coal yard, boiler & NOx control, steam side operation and byproducts into a single cost function. (Competitors treat only one part) One year payback. Doing Coal Monitor Wkstn with TVA. (EPRI members can use TC $ towards installation.) Impressive and convincing story.

This company’s product is unique in its comprehensive approach, cost focus, and distributed architecture. This on-line software advises plant operators on settings to minimize controllable costs of power generation. The software covers all areas of plant operations such as dynamic coal sorting and blending, efficiency, control of all emissions, and disposal/sale of byproducts. The company has strong ties in the utility industry. It is currently testing the product on-line at two power stations, and sales to other plants are in negotiation. The software can also be adapted for other process industries. The company seeks a strategic partner which is either a utility or other organization with an existing base of services and/or sales in the utility industry to participate in an emerging market with a total size of $200,000,000 in the U.S. The partner will profit through appreciation of shares in a dynamic company by generating revenues through sales and implementation services for the product and by the synergistic growth of its other related businesses in the utility industry. (FOSSIL)

Praxis Engineers
Randhir Sehgal, President
852 N. Hillview Dr.
Milpitas CA 95035
408-945-4282
408-263-2821
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Cost-effective retrofit, ultra low-NOx coal burner which also removes SOx and ash
1//11 VERY Interesting
Retrofit replacement for PC burners at $60-90/kw installed (cheaper than scrubbers, GTs, buying credits or low S coal).
Rotating drum creates artificial x10 gravity for mini-fluid bed gasifier. Removes ash! NOx below 100ppm and SOx is 90% controlled. Use crush/pellet coal not pulverized. Good with RDF.

The Company has developed its patented Rotary Combustor (RC) to allow electric utilities to refire boilers to meet Clean Air Act emissions standards for the year 2000 and to improve efficiency at cost significantly lower than any alternative solution. The RC is an ultra low-NOx burner which also removes SOx in the combustion process. Refiring with the RC competes effectively in cost and performance in the combined $1 billion market for scrubbing equipment, low-NOx burners, and SCR systems. We are seeking a strategic partner to help manufacture and market the RC and related technologies. (NOX & SOX, FOSSIL)

Spinheat Ltd.
Michael Virr, President
1222 Bronson Rd.
Fairfield CT 06430
203-259-6101
203-255-4482
VIRRMJ@aol.com
———————
NDE Systems for monitoring age degradation and manufacturing quality
1//16 Very Interesting
As one example, inexpensive sensor could be left installed under piping insulation; connect instrument to take reading. Has EPRI $ for validation of real-time imaging in power plants. Information pkg available–looks solid.

This company’s patented technology provides breakthrough capabilities in quantitative nondestructive characterization. Portable systems integrate thin and conformable electromagnetic sensors, model-based GridStation TM software, and board-level instrumentation. Rapid scanning for clusters of microcracks, precrack fatigue damage monitoring and coating characterization are examples of the new capabilities offered by this proprietary technology. Fully integrated systems are being demonstrated at trade shows and sold to target customers for pilot-plant testing. Target markets for products and services exceed $300 million. This company seeks strategic alliances with market leading service providers, and an infusion of capital to finance manufacturing scale up and the expansion of field capacity, to meet current and expanding demand. (NUCLEAR, FOSSIL)

JENTEK Sensors
Neil J. Goldfine, President
Watertown MA 02172
617-926-8422
———————
Cost-effective electrochromic windows
1//24 Very Interesting
The only U.S. company to focus solely on this technology. First patent for ceramic thin film coatings. Use several coatings on glass. Pass DC current for 90% blockage of visible and 100% of IR and UV for sophisticated lighting and HVAC control.

This company has developed a patented ceramic thin-film electrochromic technology that gives users the ability to adjust the level of tinting of their glass from nearly clear to very dark. This gives the user the ability to effectively control glare and heat gain in windows. Sageglass delivers the durability, pleasing visual characteristics, low cost and customer benefits required for the architectural window markets. This company projects sales of $80 million in the year 2002. The company seeks a strategic partner in the glass window or energy management industry to scale up manufacturing for commercial product introduction. (END USE)

SAGE Electrochromics, Inc.
Mike Myser, Director Marketing and Sales
Piscataway NJ 088540-0278
908-699-1100
908-699-1101
———————
Landfill gas (LFG) to products, using carbon dioxide (CO2) wash technology
2//28 Very interesting
Land Fill Gas to Methane, and Liquid CO2, where some of the LCO2 is used to wash contaminants out of the gas. Looking for partners.

Company conceived, developed, patented, and demonstrated carbon dioxide (CO2) wash technology which converts landfill gas (LFG) to products including electricity, medium Btu gas, pipeline gas, liquid methane, liquid CO2, and methanol. Company was founded in 1989 for the advancement of innovative gas separation technology for high CO2 streams. There are 2,900 active landfills in the U.S. which could use this technology. Average investment is $7.5 million with payback under 3 years. Company offers the only technology which (1) derives the separating agent (CO2) from LFG, (2) is insensitive to changes in contaminant composition and concentration of LFG, (3) produces liquid CO2 from LFG, and (4) allows multiple end uses for LFG.

Acrion Technologies
Bill Brown, President
Cleveland OH
216-573-1197
———————
Highly graphitic carbon fiber reinforcement
2//29 INTERESTING
Vapor grown carbon fiber, low cost, simple continuous process. Very different from other fibers. High effective surface area. Injection moldable, smooth finish. Can be used in major quantities to reinforce tires, wood products, concrete(including ash-based?). Made from Hi Sulfur Coal, with methane as by product.

This company has developed a proprietary, highly graphitic carbon fiber reinforcement having a diameter of 0.2 microns, a length of 100 microns, and a low production cost. The unique combination of small size, high reinforcement value, and low cost enables broad use in EMI–shielding, friction products, batteries, engineered plastics and rubber for the automotive industry. A market demand of 120 million lbs./yr. for these specialized applications have been identified. The company is seeking an investor or joint venture partner from the automotive or energy industries to scale up for product introduction in mid 1988.

Applied Sciences, Inc.
Max L. Lake, President
Cedarville OH 45314
513-766-2020
———————
Advanced dry sorbent systems for air pollution control applications
2//30 Very interesting
Chemistry systems on vermiculite substrate for duct injection and easy recovery.
1. “Fluesorbent” SO2 control for retrofit in older small plants. (EPRI tested at Ohio Edison) Byproduct is a licensed agric. soil amendment.
2. “Mercsorbent” Air Toxic control, duct injected works at low temp., is recoverable. Will demo at Ft. Dix. Need Coal fired demo site.
3. “JetSorb” NOx control. First application at jet engine test cells.

This is a new kind of company: a supplier of multiple advanced sorbent systems for air pollution control applications. Each of the firm’s technologies are waste-free, retrofitable, and either low in total cost or low in capital cost – quite a contrast to existing market offerings. Specifically targeted markets are: 1) SO2 control for older, smaller plants, where scrubbers are uneconomic; 2) NOx control for stationary and mobile diesels; and 3) mercury air-toxic control. With six issued and four pending U.S. patents, the company is now scaling up and demonstrating its systems in the field. It is seeking funds and strategic alliances with large and mid-sized engineering or air pollution control firms to assist in marketing and product introduction programs. (NOX & SOX)

Sorbent Technologies Corp.
Sid Nelson, VP
Twinsburg OH
216-425-2354
———————
Supersonic air jet and vacuum transport for safe excavations using supersonic air jet
2//31 Very interesting
Did prototype with EPRI. Can be operated remotely (robotic). Safe, productive, precise, safe, efficient, flexible. Won’t harm any impermeable surface. Can even dig around tree roots.

Our Safe Excavation technology employs a proprietary, synergistic combination of supersonic jets of air and pneumatic vacuum transport to uncover any type of buried object without fear of accident or inadvertent damage. Industrial market applications involve urban and suburban excavations for new installation or repair of telecommunication. electric, or gas utility lines. Commercial needs range from agriculture to environmental remediation and recovery of hazardous or radioactive waste. Military usee include retrieval of unexploded ordnance or removal of buried land mines. We have designed, built, and tested hand-held, portable, and backhoe sized prototype equipment for each of these market segments. Market forecasts for our larger equipment are approximately two thousand units in a mature market annually. We desire an investor or commercial partner to help us begin to manufacture and sell into these market segments. (T&D)

Concept Engineering Group Inc.
Richard D. Nathenson, President
Pittsburgh PA
———————
Portable imaging nuclear survey meter
2//17 Interesting
Pre production units available for purchase. $75-100K each expensive but price is competitive and there is big savings in labor.

An established nuclear detector R&D and instrument manufacturing firm has developed an instrument that provides a picture of the distribution, intensity, and energy of gamma radiation sources. It is a self-contained system having two cameras, one for the nuclear image and one for the video. A black and white video image is produced with the nuclear image superimposed over it in color. The instrument addresses the $600 million nuclear radiation detection and monitoring market. The focus is on three major market segments that total $120 million: the nuclear industry, including nuclear power plants, nuclear material producers, and nonproliferation of nuclear weapons; the medical industry, including nuclear medicine and radiation oncology; radiation safety, including universities, industry, and hospitals. The firm is seeking a strategic alliance with a partner having an established marketing and distribution network. (NUCLEAR)

Radiation Monitoring Devices
Michael Squillante, VP Research
Watertown MA
617-926-1167
———————
Ground penetrating radar for underground imaging and site characterization

3//2 Interesting
Has significant utility contacts (see EPRI Journal 10/96 pg 38) Image processing needs to be faster. Digital wideband radar, airborne or truckmount, to 30 ft. depth, tie to GPS for 5 cm location accuracy. Plans for U/G Database Service.

A Silicon Valley high technology company has developed and demonstrated a patented Standoff Ground Penetrating Radar which can produce high resolution 3 dimensional images. A rapidly growing demand exists for underground site characterization and assessment for environmental, construction, utility, and defense customers for the location and classification of buried objects. The company projects sales in excess of $50 million per year by 2002 with an estimated growth of 15%-20% annually. Patented hardware, copyrighted software, and proprietary imaging algorithms insure significant market dominance. Equity investment is sought along with strategic alliances to accelerate product launch and early market penetration. (T&D)

Mirage Systems Inc.
Robert Ziernicki, President
Sunnyvale CA
408-752-1600
———————
Removal and recovery of mercury found in flue gases
3//10 Interesting
New subsidiary, Mercu-RE Inc., formed to pursue Mercury removal.

ADA is a engineering consulting service firm specializing in troubleshooting and analysis of emisssion control systems.
This company offers a process that takes mercury out of flue gases and recovers it as liquid elemental mercury suitable for commercial recycling and produces no secondary wastes. A regenerable sorbent (patent pending) is at the heart of the process. Available alternatives, such as activated carbon, are expensive and produce mercury-contaminated solid or liquid wastes. The parent company has over ten years of experience in air pollution control technology and offers units to DOE site clean-up efforts planned for Oak Ridge and other former weapon-making facilities. The firm is looking for a marketing, sales, and distribution partner with access to key markets, such as commercial and municipal waste incinerators. The ideal partner would also have knowledge of process engineering equipment. The technology would be a valuable asset to the portfolio of a partner with existing interests in air pollution control equipment and services. Sales over $10 million per year can be realized as a result of the hundreds of incinerators that are subject to mercury emission regulations, leading potentially to even larger markets in coal-fired power plants. (FOSSIL, ENVIRONMENT)

ADA Technologies
Daryl L. Roberts, Vice President
Englewood CO 80112
303-792-5615
———————
Integrated sensors for air quality and safety monitoring
3//15 Interesting
Low cost, mass-produceable planar thick film membrane, for application in indoor air quality. Stable over long time. Parent company Giner is specialty R&D company in electrochemistry and materials science–PEM, O2 generators, sensors, etc.

The company, a spin-off of an electrochemical and materials research firm, is targeting the annual $20 million U.S. indoor air quality and safety monitoring market. A unique patent-pending sensor design enables a manufacturing process for mass-production of high-quality, low-cost electro-chemical gas sensors. Manufacturing costs can be reduced to one-tenth of current costs. In addition, the new design will allow integration of sensors for simultaneous monitoring of combinations of gasses, such as CO, CO2, NO, NO2, and SO2, with sensitivities in the low-ppm range. Separate smoke detector and air quality monitor functions can now be combined into one new instrument to serve the target market. The company is seeking an investment for manufacturing set-up, and possibly a strategic alliance for distribution and marketing capability. (END USE)

Giner, Inc.
Anthony LaConti, President
14 Spring Street
Waltham MA 02154
617-899-7270
———————
Lumber utilizing a low-cost industrial by-product feedstock (incl. flyash)
3//26 Very interesting
Patented resin binder systems, can use multiple feedstocks including flyash. Fire resistant due to hi mineral content and closed cell structure. Process is exothermic. Product is moldable into shapes (e.g. moldings).

This innovative firm has developed a multi-patented cost competitive composite decking material. Ecodeck is non-warping, wood grained, moisture and insect resistant, and paintable. It can be cut and assembled with conventional tools and is produced with commercially available machinery. Ecodeck lumber utilizes a low cost industrial by-product feedstock and is cost competitive in the $580MM market for select grades of pressure treated southern yellow pine. The company is seeking strategic partners in the electrical utility and building materials industries and venture capital for remaining development and manufacturing scale up. (FOSSIL)

Ecomat, Inc.
John Mushovic, Exec. VP
Poughkeepsie NY
914-473-8777
———————
Thermoelectric modules for power generation and waste heat recovery

3//4 Interesting
Driving down mfg. cost of traditional 5-6% thermoelectric devices. Wide range of applications. Have prototype alternator replacement for diesel trucks.

Thermoelectric power generators for converting waste heat into electricity are available for U.S./overseas markets which range up to $1B. Cost-effective modules (one third competitors’ price) can be utilized for a broad spectrum of products: self-powered furnaces, engine alternator replacements, remote power and power generation for urban incinerators. Fourteen and twenty watt modules are in limited production. These modules can be used individually or in multikilowatt generators. A two Watt generator is planned that can outperform chemical batteries. We are seeking strategic partners and venture capital for scale up of manufacturing and rapid market penetration. (DU)

Hi-Z Technology, Inc.
Norbert Elsner, President
San Diego CA
619-695-6660
———————
Microprocessor technologies for the purpose of power monitoring
3//18 Interesting
Unique current sensor replaces conventional CTs. One fourth the size. No need to disconnect wire to install it. They have not explored any possible T&D grid applications.

This privately held company has developed products which combine unique and patented current sensors with custom developed VLSI and microprocessor technologies for the purpose of power monitoring. The products are based on more than 10 years of R& D, production and direct marketing experience. These technologies will provide a company with a competitive lead by reducing size, cost and installation time 50+%. Additional high-margin products, in design, will effectively and efficiently instrument commercial buildings, industrial processes and homes.. Of the overall USA Electrical Measuring Instrument Market (SIC 3825, $8+ Billion), the company is focused on market niches that total $130 million. These markets include Energy Service Company applications, commercial tenant submetering, industrial equipment monitoring and control and Utility Demand Side Management, Load Research, Time Of Day metering and Customer Service applications. The company seeks partners who bring established distribution channels and capital for production and marketing. (END USE)

Energy Teller, Inc.
Tim Michels, President
2718 Sutton Blvd
St. Louis, MO 63143
314-644-2629
314-644-0691
———————
Hazardous and radioactive waste treatment
3//23 Interesting —
“DeTox” wet oxidation to destroy organic compouns at low temperature. Difficult to judge — one of many contenders in this field.

With eleven years of operating history, patents issued in the U.S. and seven major industrial countries, and a full-scale demonstration project funded by the Department of Energy, this innovative and dynamic corporation has established its wet chemical oxidation technology at the forefront of hazardous and radioactive waste treatment options for government and industrial markets. The total U.S. environmental market is $165.5 billion. Our company is focusing on the market segments of hazardous waste management, remediation and industrial services, and process and prevention technology development which together comprise a $4.2 billion market. Established and potential customers find the advantages of transportability for on-site treatment, alternative permitting options, safe (low temperature and low pressure) operating conditions, broad ranged applications, and benign secondary wastes to be significant improvements over incineration and other alternative waste treatment technologies. Partnership with a leading environmental management firm is sought for $1 million equity participation, $3 million project financing for an existing customer, and marketing and sales assistance in implementing the commercialization plan involving the sale of plants and services. (ENVIRONMENT)

Delphi Research, Inc.
Terry W. Rogers, President
Albuquerque, NM
505-243-3111
———————
Breakthrough material to remove radionuclides, metals, and organics from contaminated waters
3//39 Interesting
Humasorb, made from coal, simultaneously captures both metals and organics. Can be used as a liquid or solid filter. Could handle coal pile run off. Co. a spinoff from Atlantic Research Corp in 1987.

A unique material has been developed for the single-step removal of radionuclides, metals, and organics from contaminated waters. This versatile new material replaces traditional sequential processing approaches making it cost-effective as a permeable barrier to remove and capture plume contaminants and for surface treatment operations. Applications are targeted at the water pollution prevention and remediation markets estimated to exceed $600 million per year. Technology to produce the new material is protected by pending patents and trade secrets gained over a 5-year period of development by a company that has a successful record of commercializing new technologies. Investors and strategic alliances are sought to support the commercialization of the material on a site-specific or application basis. (NUCLEAR, FOSSIL, ENVIRONMENT)

ARCTECH, Inc.
Harry R. Johnson, Technical Director
Chantilly VA 20151
703-222-0280
———————
Large-scale advanced vitrification technologies for site remediation and waste treatment
3//40
Subsidiary of Battelle is commercializing this DOE technology. Tested and licensed. Clear focus on markets, and good grasp of who competitors are.

This international Company holds an exclusive worldwide IP position in the field of large-scale advanced vitrification technologies for site remediation and waste treatment. The Company has over $20 million in current backlog, is profitable, has worldwide growth opportunities, and it’s proven technologies possess excellent regulatory and public acceptance. The Company plans to acquire more than $50 million of sales from the DOE environmental restoration marketplace within the next three years. The Company seeks a strategic partner, that is established or entering the DOE ER/WM marketplace, to augment its operations and marketing capabilities as needed to secure large ($20 to 100 million) waste remediation and treatment projects within the DOE, other government, and private remediation markets. Benefits to the partner include increased market potential, a strong vitrification technology base, and strategic access to the Company’s parent, which is a leading environmental technology company. The Company poses an attractive opportunity for $8 million of second stage equity investment followed by an IPO for support of further growth. (NUCLEAR, ENVIRONMENT)

Geosafe Corp
James E Hanson, Vice President
Richland WA
509-375-0710
———————
Solid-Gas sorption refrigeration, consumer products
5//19 (Not presented — “Already found financing or strategic arrangments”)

The company is a thermal product development firm with an excellent reputation in the commercial HVAC&R industry. It is seeking an equity investment to launch the OEM manufacture of small packaged refrigeration and heat battery modules for already existing and future appliance manufacturing customers. The technology is based on a sorption process which provides refrigeration without moving parts and yields unmatched rechargeable thermal battery energy densities. The market applications include consumer products, medical and automotive appliances. The initial focus is on small refrigerators/freezers and an automotive application with existing customers. Anticipated fourth year OEM sales volume is $25,000,000. (END USE)

Rocky Research
Dr. Uwe Rockenfeller
1598 Foothill Dr.
Boulder City NV 89006
702-293-0851
702-293-0854
———————
Continuous removal of coatings for aircraft, bridge & environmental applications
5//20 Interesting.
Unique capability to remove paints and coatings with one step process, quickly and less expensively. Can even remove one layer at a time!

Very broad applicability. Company focusing on airplane depainting, so opportunity to pick up on other fields of use.
A small business that develops commercial applications of laser-based systems is seeking an equity investment to commercialize their proven technology for removal of coatings from various kinds of surfaces for multiple applications in the commercial marketplace. This technology uses lasers and robotics to provide the most efficient, environmentally-sensitive and cost-effective process for removing paint from aircraft, bridges, and radioactively-contaminated facilities. The annual target market for these applications is $4.5 billion. By year 4, the projected sales for these applications are estimated to be $70 million.

F2 Associates, Inc.
Joyce Freiwald, President
14800 Central SE
Albequrque, NM 87123
505-271-0260
———————
A system for recycling acids used for metal surface preparation
5//27
Interesting (?) Hard to judge

The Pickliq process is a patented system for recycling acids used for surface preparation in the metals processing industries. The process produces salable solid metal salts as by-products. The company employs highly experienced people that have an investment stake. The people work with Engineering and Construction firms and their clients to implement the process. The firm qualifies and supervises sub-contractors who construct the skid mounted units of the system. Data to date indicate a $15 – 20 million/yr market for the system after year four is possible. Further process development is funded by the US DOE through an ERIP grant. The company is obtaining working capital from small investors. It is looking for alliances with Engineering and Construction firms with clients in the steel and wire industry to exploit domestic and international markets. (ENVIRONMENT)

Green Technology Group
Douglas Olsen
Pawling NY
914-855-5488
———————
Position sensors in and around underground storage tanks, buried pipelines and below buildings.
5//36 Interesting

The Steerable Vibratory System (SVS) is the only way to accurately position sensors in and around underground storage tanks, buried pipelines and below buildings. The SVS is made up of a lightweight rig, a steerable tip, the patented navigational system and penetrometer rods with unique joints. It is not affected by magnetic anomolies and will not bring contaminated cuttings to the surface or contaminate other layers. The more accurate delineation of plumes will save money in clean-up. The firm has worked closely with customers in the underground industry for over 15 years. Our market includes Superfund sites and underground storage tanks (>295,000). The company will manufacture the SVS and seeks licensees with established distribution networks for marketing and sales. (ENVIRONMENT)

UTD Incorporated
Barney Harris, Vice President
Newington VA 22122
412-429-9496
———————
Treatment of radioactive, hazardous and mixed waste
5//14 (Not presented — “Already found financing or strategic arrangments”)

This environmental technology company has developed and commercialized its patented steam reforming technology in the paper industry. The company is now expanding by applying its unique non-incineration technology to the treatment, volume reduction, and disposal of radioactive, hazardous and mixed radioactive/hazardous wastes. Tests are underway in a1 ton per day facility demonstrating the destruction of hazardous compounds (greater than 99.99%) and the isolation of radionuclides in an environmentally superior final waste form. This is opening the door to the burgeoning DOE market, commercial ion exchange resin market, and industrial hazardous waste market. The company is seeking a joint venture arrangement with a strategic ally/investor to commercialize the technology in these new applications. The combined potential market exceeds $350 million per year. (NUCLEAR, ENVIRONMENT)

ThermoChem, Inc.
Gary Voelker, COO
10220-H Columbia Rd
Columbia MD 21046
410-720-6100
410-312-6303
———————
Multimedia training in technical subjects
5//21
Company combines expertise in both instructional material preparation and technology. Not particularly different from other suppliers.

This company creates multimedia training packages in scientific and engineering disciplines for use within the DOE complex, by accelerator manufacturers, and in higher education. Its unique combination of scientific expertise, software skills, and the needs of the DOE complex makes it the vendor of choice for training for environmental cleanup and production of special materials, such as tritium. Multimedia training rapidly raises the level of competency and quality of technicians and engineers, leading to a more effective work force. For example, a tutorial in development on accelerator physics can serve as a basis for specialized training programs in companies manufacturing accelerators for industrial and medical applications. Opportunities for a publisher include marketing as a standalone software piece, bundling with a textbook, and teaming to develop new educational tools.

WhistleSoft, Inc
Richard R. Silbar, President
Los Alamos NM
505-662-7309
silbar@whistlesoft.com
———————
Electrical energy storage/ hydrogen production
5//35 Interesting, but doubtful
This uses a solar heated furnace to drive water+ Br –> HBr reaction, and electrochemical cell using the reversible H + Br <–> HBr reaction to store and release electrical energy. Provides on peak electicity and H2 for sale. Have strong DOE support.

From 03-14-96 The Financial Times:
“Solar Reactor Technologies has entered into a $2.5m (#1.6m) co- operative agreement with the US Department of Energy for its system for producing renewable hydrogen and combined electrical storage. Hydrogen is generated by means of solar energy concentrated onto bromine and water which forms hydrogen bromide and oxygen. The former is then split at night using low cost off-peak electricity in an electrochemical cell to produce hydrogen, and regenerate the bromine. The end result is that water is split into hydrogen and oxygen, but using one third of the electricity required for conventional water electrolysis.

By storing extra hydrogen and bromine and recombining these in the cell, electricity is generated. This in effect permits the storage of off-peak power for use at any time. The system is potentially very attractive to large electrical consumers. However, the economic generation of hydrogen would also be very significant for vehicle companies looking to the longer- term future. BMW has been experimenting with hydrogen fuelled vehicles since the late 1970s while Mercedes is one of a number of companies which is taking the development of hydrogen fuel cell vehicles very seriously.”

This company is focused on the development and commercialization of renewable energy technologies. One of these is a patented solar-electrochemical system which links utility scale electrical energy storage with the production of hydrogen and oxygen from water. The system will provide peak electrical power and hydrogen with no greenhouse emissions. The process is competitive with existing combustion technologies. Sales potential for the electrical energy storage market in the U.S. is estimated at $100 -$200 million per year. To fund its commercialization program, the company is seeking a relationship with an investor and/or strategic partner. (DU)

Solar Reactor Technologies, Inc.
Harley L. Heaton, Vice President
3250 Mary Street, #407
Miami FL 33133
305-442-9966
———————
Remote power generation, residential cogeneration and cryogenic cooling products
5//42 (Not presented — “Already found financing or strategic arrangments”)

Two distinct lines of products, using the same basic technology, have been developed by this eleven year old company. The RG-350TM uses heat from any source to produce electricity for the remote power market (estimated at $30 million annually) while the RG-1000TM will use propane/natural gas to create combined heat and power for the residential cogeneration market (independently assessed to exceed $1 billion annually in ten years). Additional advantages derived from these products include higher fuel efficiency and reliability with lower maintenance, noise, and emissions than any existing products. The company is also manufacturing its BeCOOLTM cryocoolers for use in the computer, superconductivity and sensor cooling markets. Teaming partners are being sought for marketing, distribution and new product development while investor funding will be used for pre-production and manufacturing activities. (DU)

Stirling Technology Co.
Mr. Jeffrey Lubeck, Controller
4208 W Clearwater Ave
Kennewick WA 99336-2626
509-735-4700
509-736-3660
———————
Low-cost fiber optic chemical sensors–Smart Cable ™ detects leaks along long distance pipelines
6//13 (did not consider)

This company is dedicated to developing and licensing low-cost fiber optic chemical sensors for environmental monitoring and medical diagnostics.The first generation, developed for the detection and discrimination of water and hydrocarbons, is elegant in its simplicity and has been field tested by an independent third party. The corporation has already produced sales of related environmental products. These revolutionary, patented sensors provide continuous monitoring for environmental contamination at very competitive costs. Installed in fuel tanks, pipelines, and landfills, sensor networks provide realtime indications of contaminants and leaks over large and remote geographic areas. Additionally, sensors are being adapted for use in hospitals and medical laboratories to detect the presence of specific biochemicals in bodily fluids. This corporation seeks licensees with strong presence in environmental remediation and potential licensees which will fund continued development of the sensor family in exchange for exclusive licensing rights. (ENVIRONMENT, T&D)

Noverflo, Inc.
Dr. Joe Hopenfeld
Rockville MD
301-340-1625
———————
Wireless identification (RFID) tagging for asset management
6//37 Interesting
May have applications in asset tracking, remote metering.

The company has developed an exciting wireless technology, called RFID, derived from R&D grants by the Department of Energy. This technology has enormous commercial potential for applications such as asset management and transportation operations. The company chairs the ANSI technical sub-committee for RFID standards. Multiple patent and trademark applications have been filed. The product currently is in beta testing at DOE’s Savannah River site and is ready for use in all DOE sites. A trucking demonstration system is on display at Andersen Consulting’s transportation center in Atlanta. The management team, with over 35 years of RF, business, and finance experience, is poised to aggressively penetrate the current $250,000,000 market for RFID equipment, growing at an annual rate of 25%. The company is forming alliances with major corporations to accelerate growth and is seeking equity investment of $1,000,000 to support that growth. Various exit strategies will be entertained for equity investors including acquisition or IPO.

RANDTEC, Inc.
Alan C. Hurkamp, Chariman
Fairfax VA 22030
703-352-0833
———————
Thermophotovoltaic (TPV) generation of electricity from flame heat
6//41 Interesting
TPV device with their own patented emitter and cells. Original technology licensed from Boeing. Claim ing advantage over competitors. “Mini-cogen” – devices at 2, 50, and 150 watt elec –“wall heater” Their approach to the market is arguable.

Using its infrared-sensitive photovoltaic cells coupled with a fuel-fired emitter, this company fabricates Midnight Sun® cogenerators of electricity and heat. These cost-effective units feature quiet, reliable, efficient, and clean operation. With a strong patent position, military contracts, and an operating cell manufacturing facility, the company is positioned to capture a large share of the emerging market for remote and mobile cogeneration. Homes off the electric grid are targeted first, with a five year plan to take the company public and enter the much broader on-grid residential market. Investors are sought to rapidly scale up manufacturing capabilities; of particular interest are utilities pursuing growth in unregulated operations and furnace manufacturers considering self-powered heating systems. (DU)

JX Crystals, Inc.
Dr. Lewis M. Fraas, President
Issaquah, WA 98027
206-392-5237
———————
Metal coated fine powders
7//5
POWDERMET is a new spinoff that will be doing this work. ULTRAMET is the established company.

Ni and Co coatings on nanograin tungsten carbide, using “fast fluid bed chemical vapor deposition”
The company is a commercial spin-off of an established medical and aerospace materials firm. We are seeking an equity partner to launch the large scale manufacture and marketing of metal coated powders for the ordinance, tool, and die markets. Metal coated sub micron powders represent a revolutionary advancement in powder metallurgy, enabling a 30-50% increase in cemented carbide and tungsten alloy performance at equal or lower cost to current products. This investment partnership opportunity will leverage over $1 million in signed, development contracts to achieve projected revenues of $20 million in a $120M market within 5 years. This breakthrough patent pending technology is currently operational in the pilot plant stage. All proprietary rights, developmental, and pilot plant equipment has been negotiated for assignment to the company.

ULTRAMET
Andrew Sherman, Marketing Mgr.
12173 Montague St
Pacoima CA 91331
818-899-0236
818-890-1946
———————
Fiber optic sensing
8//7 (did not consider)

This company has developed and demonstrated proprietary technologies encompassing components and system building blocks enabling production of low cost interferometric fiber optic sensors. The technology is applicable to inertial, intrusion, vibration, acceleration, acoustic, strain and electro-magnetic sensing in formats of single element, multi-channel distributed, and remote configurations. The company seeks an equity investment from a partner to spin off a business for the purpose of producing components and instruments based on the proprietary technologies and marketing them to sensor manufacturers in their respective fields. Expected sales for these ground breaking products will exceed $10 million per year by year 5.

Optiphase, Inc.
Jeff Bush, President
Van Nuys CA
818-782-0997
———————
Direct Load Control switches for plug connected appliances
8//25
Plug connected “smart” switch, remote controlled via one-way radio. Device stores data on operating history. (Hopelessly naive and out of date DSM device)

Manufacturers of electric utility load management controls will find this exclusive licensing opportunity of unique value. The Company has patented and field tested a microprocessor-based electric Direct Load Control (DLC) switch for plug connected appliances. The switch is designed to improve residential DLC program effectiveness; and economically collect comprehensive market intelligence on end-use appliance operation. The Company is looking to form a strategic alliance with a manufacturer interested in increased market share through the development of a “family” of DLC and home automation related products which complement the licensee’s current product line. The licensee’s product development costs would be reduced through follow-on licensing agreements with the Company.

Automated Energy Management Systems
Frank Rudden
E. Northport NY
212-460-6511
———————
Open-path atmospheric pollution monitor, detection of hazardous air pollutants
8//33 (did not consider)

The open-path atmospheric pollution monitor being developed for DOE integrates a CO2 laser and an acousto-optic tunable filter into a single instrument which measures pollutant concentrations in the optical path to any topological object. The range is over 4 times longer than existing monitors, thereby eliminating the need for multiple monitors and reducing costs. The estimated environmental and process control market is over $100 million within 5 years with the potential for ~$400M for military applications. A large defense contractor seeks to license a company to commercialize this monitor. The licensee will have exclusive use of the basic patent and unlimited access to the filter for which the contractor is the only supplier in the world. (ENVIRONMENT)

Northrop Grumman STC
Dr. Lyle H. Taylor, Fellow Scientist
Pittsburgh, PA
412-256-1650
———————
Pyridines from kerogen oil
9//34 (did not consider)

Kerogen oil, derived from Western Green River oil shale, is rich in pyridines (~20% of the raw oil). These pyridines can be produced and refined at costs substantially lower than current manufacturing costs for synthesis routes. A strategic partner and project financing are sought to develop a Kerogen Products Extraction (KPX) venture which will annually produce 25,000 tons of pyridine products and 300,000 tons of petroleum products. Annual revenues are projected at $150 million yielding more than 30% internal rate of return on an investment of $75 million. Pre commercial milestones will be achieved through an existing DOE contract and phased project financing. Product development opportunities in higher alkyl pyridines, pyrroles, indoles, phenols and quinolines offer additional long-term growth potential.

James W Bunger & Assoc. Inc.
West Valley City, UT 84119
801-975-1456
———————
Electromagnetic Sensors For Chemical Analysis
9//38 (did not consider)

A well established research laboratory is forming a subsidiary company to manufacture and market proprietary sensors for continuous chemical analysis. This innovative technology utilizes eddy current properties in an advanced electromagnetic sensor to identify chemical constituents. Advantages of this patented approach include exceptional resistance to fouling, low system cost, high sensitivity, compatibility with digital integrated circuitry, and high selectivity. The newly formed company will acquire all of the intellectual property and over 14 years of related experience. Equity or strategic partners are sought to participate in launching the new product line. Potential instrumentation markets for the sensor include process control, environmental monitoring, and biotechnology. The measurement of wastewater pH alone is anticipated to be a $100 million market by the year 2000 and should conservatively generate $10 million dollars revenue.

American Research Corp of Virginia
Howard J. Moses, Director, Business Development
Radford VA 24143-3406
540-731-9655
———————
A compact, high-yield, HGA synchrotron X-ray lithography source
10//1 (did not consider)

The mission of this company is to become a leading supplier of high-intensity synchrotron x-ray source machines for lithography of Giga-bit class memory chips with resolution at or below 0.18 micron to meet the emerging global demand. The product makes use of a compact electron injector based on a high–gradient accelerator (HGA) combined with a superconducting synchrotron radiation ring, resulting in increased resolution, lower capital cost, lower production cost per chip, and lower cost of ownership. The company seeks $10 million from joint venture partners and investors for the completion of the first machine to be sold in 1999.

DULY Research
Rancho Palo Verdes CA
301-548-7123
———————
Portable fiber optic phase fluorometer
10//6 (did not consider)

This company, a leader in cutting-edge optics, optoelectronics and monitoring instrumentation technologies, has developed the only portable fiber optic phase fluorometer (FOPhase) instrument available in the market. This patent protected technology addresses the environmental safety ($50 million), process control ($100 million), R&D ($50 million), and medical markets ($200 million), for fluorescence detection monitoring. Owing to the high market demand for a low cost fluorescence lifetime spectrometer in various market segments, the company is searching for a strategic partner to market and distribute the FOPhase Technology. The sales forecast for 2000 is $26 million or 6.5% of the total market.

Physics Optics Corp
Torrance CA 90501
310-320-3088
———————
Interdisciplinary science education software
10//8 (did not consider)

Our firm will become the premier source of interdisciplinary science education software. We seek a partnership with a forward looking company in the communication, hardware or software industry that wishes to raise the level of scientific preparedness of the next generation of students and increase the use of computer and communication technology. Our partner will manage the distribution of our product line to expedite market penetration of our first product ready for introduction in January 1997. Over the next two years we will introduce a series of products utilizing CD-ROM and Internet data sets. Titles include: El Niño, Ozone and Monsoon, and are designed to teach Science from grade 6 to college level. Our series is a set of virtual research expeditions in which students use satellite observations of the Earth and data from climate models to study the Earth as a system of interacting components. It brings science alive.

Plant Earth Science
Dr Catherine Gautier-Downes
Santa Barbara CA
805-730-1622
———————
Interactive display software for hospitality industry
10//9 (did not consider)

This Company is developing interactive display software that provides electronic guest services for the national and international hospitality industry. These proprietary technologies allow hotels to integrate this software into their front desk operations, reducing overhead, increasing productivity, and enhancing guest services. Notable electronic services include express check-in/out, account transactions, services and events locators, interactive maps, and business services. The total available market for this kiosk technology is $2.8 billion. The high-end hotel market, the primary focus of this business plan, is $1.2 billion. This Company is seeking equity financing and a strategic partner for development, manufacturing and distribution.

Scientific Digital Visions, Inc.
San Jose CA
408-289-8494
———————
De-contaminating concrete; in-situ cleanup of soil
10//12 (did not consider)

This company is forming a spin-off to commercialize novel patented electrokinetic technologies developed under DOE funding. We plan to license to major site management contractors who are involved in remediation of DOE sites. This will be a good opportunity for entry into a sizable industrial market as well. This technology provides the only available approach to an in-situ cleanup of soil contaminated with heavy metals. It also provides a cost-effective technique for decontaminating concrete. The industrial opportunity is extensive in that it applies to the many entities which must deal with aqueous waste streams. The company is receptive to developing a creative package that recognizes investor’s risk and provides for exit when performance objectives are met. (ENVIRONMENT)

ISOTRON Corp.
New Orleans LA
504-254-4624
———————
Computer mapping software for petroleum industry
10//22 (did not consider)

The company develops advanced technologies to assist the petroleum industry with exploration and production (E&P) problems. Their product, Gviz, is state-of-the-art computer mapping software, coded in C++, that interpolates spatial data to estimate interwell reservoir properties. E&P professionals purchase $48 million annually in mapping software. This company maintains proprietary expertise, keeping them ahead of the market with improvements to their software. They plan a series of releases leading to an integrated reservoir management package in five years. The company seeks an alliance with an oilfield E&P software vendor who can bring financial resources, marketing, and distributing expertise to our commercialization effort. In return the strategic ally will receive exclusive right to the product.

Correlations Co.
William Weiss, President
Socorro NM
505-838-1910
———————
Advanced quantum chemistry software package
10//32 (did not consider)

This company has developed an advanced quantum chemistry software package allowing industrial, government and academic researchers in the chemical, biochemical, pharmaceutical and materials sciences, among others, to address far larger molecular structures and complete calculations faster on smaller molecular structures than is currently possible. This innovative package will afford users significantly reduced run times and lower processing and manpower costs. The market size for sophisticated molecular modeling software is estimated at $58 million with the quantum chemistry software niche occupying $8 million and an annual market growth rate of 8%. The company seeks an equity investment for commercialization, marketing and sales operations.

Q-Chem, Inc.
Benny Johnson, President
Pittsburgh PA 15218
412-828-7106
———————

EOSytems, Inc. Electrochem. Oxid of Hazardous Organics

Subject: UFTO Note — EOSytems, Inc. Electrochem. Oxid of Hazardous Organics
Date: Fri, 20 Sep 1996 10:39:33 -0700
From: Ed Beardsworth

————————————————————–
| *** UFTO *** Edward Beardsworth * Consultant |
| 951 Lincoln Ave. tel 415-328-5670 |
| Palo Alto CA 94301-3041 fax 415-328-5675 |
————————————————————–

**** “EOSystems — Electrochemical Oxidation of Hazardous Organics — benign on-site modular treatment, eliminating transport and incineration while building off-peak electric load. Also applicable to low-level radwaste volume reduction.” (UFTO Tech Nugget, August 1995) ****

UPDATE! There’s been considerable progress —

EOSystems, Inc. is commercializing a process for the destruction of both organic and mixed (hazardous wastes containing some level of radioactivity) organic wastes. They have recently obtained the first 20% of a $5 million private offering, and welcome inquiries by additional potential investors and other interested parties.

This is “electrotechnology” at its best. Significant for utilities, the process consumes considerable amounts of electric power, and this load can be shifted to off-peak times, making this a win-win-win for the utility, for the industrial customer, and for the environment.

EOSystems’ vision is to eliminate the creation, transportation and incineration of hazardous wastes by placing a unit at the site of every generator, from university labs to major chemical manufacturers and government facilities.

The Company has designed a proprietary reactor cell, which is the heart of the system. The cell is designed to be manufactured in volume from high density plastics, using advanced injection techniques, resulting in a system that is inexpensive to manufacture, service and replace. The engineering is being done jointly by EOSystems and Fluoroware, Inc., of Chaska, Minnesota.

EOSystems’ process is mediated electrochemical oxidation (MEO), for the destruction of hazardous aqueous organic process streams. The technology was commercially refined at both Pacific Northwest Lab (PNL) in Washington state and at Lawrence Livermore National Lab with a $4 million CRADA. The testing and prototype development have been completed by EOSystems and Flouroware with help from PNL. Controlled Power of Troy, Michigan, is aiding in the design and manufacture of custom power supplies.

EOSystems’ market is estimated at $200 billion in capital equipment sales to private and public laboratories, as well as chemical, pharmaceutical and semi-conductor companies. Manufacturers will employ EOSystems’ electrochemical oxidation in their processes to reduce or eliminate the creation of wastes which are currently difficult and expensive to handle and destroy (e.g., by incineration or landfill).

All wastes are fully contained until destroyed, eliminating costly downstream trapping required by thermal destruction processes. The system is also scalable to a customer’s process volume, and will match the specific constituent demands of each process stream, saving manufacturers even more in process costs while eliminating the liability associated with production of hazardous wastes.

EOSystems’ MEO is a very rapid, chemical, non-biological, step-wise dismantling of the organics, one electron at a time. It converts organics to carbon dioxide and water, using electricity to force a chemical reaction which picks up an electron from the organic, changing its chemical make up. The “mediator” is a metal ion in the solution; in this case the ion is cerium3+, which is exposed to an anode that removes an electron, changing it to cerium4+, an element now hungry for an electron. The cerium4+ is injected into a vessel containing the organics, where it sucks an electron from an organic, becoming cerium3+ again, and unbinding the organic so that it converts into carbon dioxide and water.

UFTO can provide a more detailed company summary, or contact:
Tony Steward, President, EOSystems, San Jose, CA 408/744-9180

Technology Transfer Opportunities – Savannah River Site

UFTO

PROPRIETARY

Final Report

Technology Transfer Opportunities in the National Laboratories

Savannah River Site

Aiken SC

May 1996

Prepared for:

Utility Federal Technology Opportunities (UFTO)

By:

Edward Beardsworth

Consultant

 

This report is part of a series examining technology opportunities at National Laboratories of possible interest to electric utilities

 

Contents:
page
1. Summary
1 SRS Overview & Organization
3. SRS Technologies & Programs
10. SRS Contacts

This report is proprietary and confidential. It is for internal use by personnel of companies that are subscribers in the UFTO multi-client program. It is not to be otherwise copied or distributed except as authorized in writing.

Summary

This report details findings about technology and technology transfer opportunities at the Savannah River Site (SRS) that might be of strategic interest to electric utilities. It is based on a visit to SRS in December 1995, as part of the UFTO multiclient project.

Background

Noting the tremendous scope of research underway in the research facilities of the U.S. government, and a very strong impetus on the government’s part to foster commercial partnering with industry and applications of the technology it has developed, the UFTO program has been established as a multi-client study of the opportunities thus afforded electric utilities.

SRS Overview

People at SRS are quick to point out that “we are not a national lab”. It is a DOE facility, focusing on national security, economic development and tech transfer, and environmental and waste management activities. It is operated under contract by the Westinghouse Savannah River Company (WSRC), and covers over 300 square miles in South Carolina. It employs about 16,000 people, including employees of WSRC, its subcontractors, the National Forest Service, and the Savannah River Ecology Lab. Also, DOE personnel and Wackenhut, a contract services firm.

In 1989, SRS began lifting the veil of secrecy under which it had been traditionally operated, while its mission changed dramatically with the end of the cold war. SRS was built in the 50’s to produce tritium and plutonium 239 for nuclear weapons and other isotopes for research purposes. There were five reactors, two chemical separation plants, a heavy water extraction plant, a nuclear fuel and target fabrication facility and waste management facilities. All five reactors are now permanently shut down, and while production of new tritium won’t be needed for many years, the reloading of tritium in the current supply of weapons is a continuing site mission, using the new state of the art Replacement Tritium Facility (RTF).

Waste Management and Environmental Restoration

Weapons production over the years has produced 35 million gallons of high-level radioactive waste on site. Just recently, the Defense Waste Processing Facility began operation. It bonds radioactive materials in borosilicate glass. There are also low-level solid and liquid radioactive waste, transuranic waste, mixed waste, hazardous waste, and sanitary waste. SRS has over 400 inactive waste and groundwater units in its restoration program, where over 80 acres of land have already been certified as remediated. Decontamination and decommissioning of SRS facilities is also part of the effort. More than 600 surplus facilities are currently being assessed, involving chemicals, radionuclides, and/or asbestos. Clean up will take decades, and the technology to do it plays a major part in the tech transfer and economic development missions of the site.

The Savannah River Technology Center (SRTC)

SRTC is an applied R&D organization (known as the “Lab” division) that provides technical support for the Savannah River Site (SRS), developing and testing equipment and techniques for nuclear materials processing, environmental remediation, environmental protection, waste processing, decontamination and decommissioning, and industrial uses of SRS technology.
SRTC has approximately 1000 employees. The four main departments are:

– Applied Science and Engineering Technology (instrumentation, robotics, corrosion, fluid dynamics, computational modeling)
– Waste Management & Environmental Technology ( high level waste, solid waste, environmental restoration, assessments and modeling)
– Chemical Process Technology (analytical services, instruments, and sensors; chemical and hydrogen technology)
– Technology Business Development (includes Industry Partnerships)

In addition, there are the Community Outreach Division and the Environmental Safety, Health and Quality Assurance Divisions. Also, the University of Georgia operates its Ecology Lab at the site.

Technology Transfer at SRS

SRS/SRTC is a very recent entrant to the Federal government’s tech transfer effort. They were first allowed to do CRADAs only less than two years ago.

John Veldman heads the Technology Business Development Department, which handles government and industry alliances. Karen Azzaro is Manager, Industrial Partnerships, and a number of people in that group are each assigned to distinct “product lines”, including remediation, sensors/robotics, vitrification, waste management and hydrogen.

The primary contact for UFTO is:
Beverly Skwarek, Industry Partnerships,
803-652-1836, fax 803-652-1898, beverly.swarek@srs.gov

In an approach very similar to the one at Idaho National Engineering Lab (INEL), the Thermo Electron Corp. formed a new subsidiary to perform a contract at SRS to 1) support to SRS in market research and business plan preparation, and 2) evaluate and pursue commercialization of selected technologies.

Economic Development

SRS is aggressively pursuing new kinds of economic and business endeavors for the site, noting a number of unique attributes, especially its land, facilities, and human resources. The Multipurpose Pilot Plant Campus is an R&D facility now available to outside organizations, offering buildings, support structures and a number of special purpose facilities and laboratories.

Since the site has been exhaustively characterized, it serves as a “National Environmental Research Park” and as a testbed for new energy and environmental waste management technology, like NREL is for renewables. In one case, SRS has a CRADA with an industrial firm to develop a clean slurry fuel from municipal solid waste. Another proposed project is for a micro algae pond adjacent to a coal plant.

SRS leads the DOE national Groundwater Plumes Focus Area, charged with acquiring and applying the latest cleanup technology. In fact 2 of the 5 DOE Energy Management/Office of Technology Development focus areas are centered at SRS. They also have the lead on landfill stabilization and contaminant phenomena focus area (These two have recently been combined).

Another target area is commercial nuclear waste, with an idea to establish a nuclear “corridor” in the southeast, capitalizing on all the nuclear expertise and capabilities in the region

SRS Technologies & Programs

Covered in this report:

Page
• Robotics 4
• Sensors & Instrumentation Systems — temperature, H2, chemicals, level sensing 5
• Materials — NDE, Failure Analysis, hot metallurgy, corrosion 5
• Waste Processing — High level waste, vitrification, decontamination, effluent treatment 6
• Environmental Sciences — data management, bioremediation, “land farming” 7
• Environment Permitting and Compliance 8
• Flyash utilization 8
• Hydrogen Technology — hydrides, fuel cells, refrigeration, EV 9
• Industrial Assistance — high efficiency air filtration 9

General Telephone #s
1-800-228-3843 Industry Partnerships
1-803-725-6211 Site Operator
1-803-725-3001 Site Information

• Robotics
W. Ivan Lewis, Manager, Robotics Support, 803-725-3527
Greg Teese, Principal Engineer, 803-725-2051

Based on needs arising out of SRS’s own suite of low pressure/temperature reactors built in the 50’s, SRS has extensive capabilities to design, develop, build, install and operate unique robots, instrumentation, teleoperators and special purpose mechanical equipment for use in radioactive and hazardous environments (such as reactors, chemical separation facilities and waste processing and storage plants) for surveying, inspection, decontamination, dismantling and manipulation functions. These systems can be autonomous, or have a human operator in the loop

SRS has adapted a number of commercially available robot systems. For example:

SWAMI, Stored Waste Autonomous Mobile Inspector, is a modified version of the HelpMate robot produced by HelpMate Robotics, Inc. It will perform the required weekly inspections of drums of waste, improving efficiency, documentation and accuracy, and greatly reducing personnel exposure. Robots like this will become increasingly important for future increasing waste inspection needs associated with decommissioning. A second generation version SWAMI II, will identify rust spots, dents and blisters on drums.

Remote Controlled Mobile Devices, e.g., a forklift; a Bobcat Loader/Excavator; a Mobile Teleoperator equipped with manipulators of various kinds, or high pressure water scabbling, vacuum, superheated water, or pneumatic tools. A crane-like vehicle has been used to observe operations at a radioactive work site.

These systems can go on inspection tours looking for fire, security, radiation, leaks etc.

Pipe Crawlers range from a 2 inch inspection device, to one that can adjust to varying pipe dimensions, and units for pipe diameters up to 24″-36″ with ultrasonic inspection or welding capabilities:

FERRET (flowpath evaluation and reconnaissance by remote-field eddy-current testing) is an inspection device for small (2 inch) diameter pipes, originally developed to negotiate multiple tight bend elbows in SRS’s own storage tank cooling systems. It is propelled by the fluids already in the piping system. With it’s long range (1000 ft.) and sophisticated electronics, it could be adapted to any number of applications, from leak detection to corrosion detection in buildings or plant systems.

The Elbow Cutting Pipe Crawler can remove sections of pipe in 36 inch ductwork, and is capable of crawling through 90 degree elbows and up vertical pipe, carrying lights, camera and plasma arc torch, able to cut 1/2 inch stainless steel.
(ref: Nuclear News, Jan. ’96, Vol. 39, No. 1)

In-Service Inspection Pipe Crawler and Carriage can negotiate up to 3 elbows and dynamically change to accommodate pipe diameters from 12 to 16 inches, carrying a 100 pound payload. It is tether controlled and carries lights and an attachable inspection carriage with a 4 degree of freedom ultrasonic weld inspection device.

SRS is active in the Utility and Manufacturers Robotics Users Group (UMRUG) [see article in Nuclear News, Oct. ’95, Vol 38, No. 13, by Peter Hanby of Com Ed, who is UMRUG Chair].
• Sensors & Instrumentation Systems — temperature, H2, chemicals

Paul Cloessner, Manager, Analytical Services, 803-725-2198

Stanley Nave, Principal Scientist, Sensor & Analytic Technology, 803-725-1355

Wayne Jenkins, Manager, Sensor and Analyzer Technology, 803-725-3049

Pat O’Rourke, former Fellow Scientist, Sensor & Analytic Technology

Now with a small company developing applications, 803-652-3663

Optical temperature sensor, an R&D 100 Award winner, measures temperatures from -200° to +600° C, based on temperature induced shifts in the absorption spectrum of selected materials. With no metallic or conductive components, it is immune to electrical or magnetic interference. Also, it requires no calibration. It is ideally suited for remote, inaccessible and harsh environments, e.g. petrochemical processes, paper mills, nuclear facilities, underground, underwater or in space. (NOTE: a licensee is interested in developing a transmission line temperature monitor that would allow greater loading of lines. They would welcome utility help in determining the benefits and market potential.)

Fiber optic chemical sensors provide a means to detect the presence of specific chemicals in various forms and solutions, and can be used in industrial process (real time) control, exhaust stacks, ground water, etc. They operate by analyzing changes to the light spectrum as the sensor probe interacts with the surroundings. SRS has developed a number of complete sensor systems based on sol-gel colorimetric indicators, a new class of composite materials which change color in the presence of certain chemicals, and Raman spectroscopy.

Chemometrics: Advances in the software permit automatic data analysis and robust fiber optic sensors.

Hydrogen sensor — A new idea is under development for an all-fiber optic sensor which will work in reactive gas or liquid streams. (They aren’t in a position to discuss this, but it may be helpful if utility industry needs are explained to them.)

Radiation dose below background — working on some ideas for this, eliminating Compton scattering with digital signal processing techniques. Could be used for an in-situ real time monitor for the water in spent fuel storage tanks.

• Materials — NDE, Failure Analysis, hot metallurgy, corrosion

Tami Capeletti, Manager, Materials Technology Section, 803-725-3576

Extensive facilities and capabilities for hot metallurgy, failure analysis, mechanical testing, corrosion testing, etc.

Recycle of contaminated steels — Working with INEL, this technology is in use at SRS, using radwaste containers made of reclaimed mostly-decontaminated steel.

Residual Stress Measurement — a new experimental technique uses laser speckle pattern interferometry and spot heating to permit remote non-contact measurement Results are promising and could lead to development of a system where the technical complexities can be easily handled. Martin Pechersky, 803-725-1137, martin.pechersky@srs.gov.

• Waste Processing Technology — High level waste, decontamination, effluent treatment

Prevention and Treatment of Chemical and Radioactive waste.

Dan McCabe, 803-725-2054

Dave Hobbs, 803-725-238

Steve Wach, Business Development, 803-725-808

Effluent and Process Treatment — A wide variety of technologies (e.g. membranes, filtration, ion exchange, solvent extraction, chemical treatment, etc.) are applied to address unique streams or conditions (e.g. removal of organics, metals and radionuclides to drinking water standards.)

Waste Disposal Technology — SRS develops disposal concepts and validates them with lab and field experiments, assessing performance risk. They also characterize and select disposal sites for radioactive, hazardous and sanitary wastes. Disposal modeling deals with both the source term and ground water/goechemistry, and field tests examine environmental transport.

Vitrification — For waste immobilization, SRS has a internationally recognized and comprehensive in-house capability in vitrification, including glass formulation and process design and testing. Created by the need to manage high-level radioactive and mixed waste, this expertise is now being applied to low-level radioactive wastes and contaminated asbestos, ion exchange resins and medical wastes. A major system just went on line.

Decontamination and Volume Reduction — SRS provides comprehensive consulting services including field support to evaluate and demonstrate best available technology and to treat equipment, facilities and soils for chemical and radionuclide contamination. Techniques used to decontaminate equipment include carbon dioxide blasting, strippable coatings, foamers and Kelly machines.

Process Modeling and Evaluation — Comprehensive capabilities that integrate physical and economic considerations and support pollution prevention, process development and optimization, life cycle cost analysis and business planning. Commercial software packages are adapted to study the dynamic and steady state behavior of complex systems (chemical and fluid dynamics and heat transfer), and providing graphical/pictorial outputs.

Facilities and Laboratories included analytical and materials labs, radioactive handling facilities and a number of demonstration facilities. The Multipurpose Pilot Plant Campus is in effect a “user facility” (though not formally set up as one), and has 135,000 sq. ft of permitted facilities and systems. The Effluent Treatment Facility removes organics, salts, mercury and radionuclides using reverse osmosis, filtration, and a number of other technologies.

Pollution Prevention — SRS has developed a number of solutions to DOD and industry needs to reduce pollution, e.g. by prolonging the life process chemicals through separation and purification, or to transition to supercritical CO2 cleaning processes.

• Environmental Sciences Deborah Moore-Shedrow, Manager, 803-275-5179
Environmental Biotechnology — Contact Dr. Terry Hazen, 803-557-7713

10 senior professionals with strong technical reputations. Work effectively with regulators. In situ and bioreactor systems, develop national protocols. Biofouling, biocorrosion, bioaerosols (e.g. Legionnaires), monitoring, expert witness. A number of bioproducts licensed to and in use by industry.

Methane enhanced in situ bioremediation is an 1995 R&D 100 winner combines natural gas injection with air stripping to speed the degradation and removal of chlorinated solvents in ground water and sediment. Tests have shown it to be much more efficient and cost-effective than other methods

Other bioremediation techniques include the use of added phosphates to fuel bacterial growth and reaction rates.. ThePHOSter process involves adding a safe gaseous form of of phosphorous to injected air, resulting in dramatic remediation rate increases.

Risk-based ecological restoration — risk based decision making for selection, design and deployment of remediation technologies, and use of “green solutions” (e.g. “ecological detoxification” where a balanced ecosystem is developed with the capability to break down the contaminants). Prepared-bed Land Farming has been certified in several sites. Field screening — systems for rapid inexpensive on-site analyses.

Groundwater restoration — optimize existing clean up systems and develop new processes

Treatment, stabilization and containment of solid residues, and assessment of long-term risks

Associated Capabilities: hydrogeology, ecosystem management, data synthesis, analysis.

Environmental Data Atlas Hal Mackey, 803-725-5322

This Integrated GIS for Environmental Applications provides efficient access to large amounts of diverse spatial information, including GIS and remotely sensed data relating to physical and man-made features. Spatial data keys link all data to a common geographical data base. All data is accessible at the scientists’ desktops, regardless of what type of computer they’re using. The system incorporates both bibliographic and photographic data and scanned maps. It provides sophisticated browsing and modeling capabilities by taking advantage of the latest advancements in database, programming language and networking integration.

[Ref: “Design and Implementation of an Integrated GIS…”, D. Cowen, et.al., Photogrammatic Engineering and Remote Sensing, v 61,#11, Nov. 95, pp. 1393-1404.]

 

DataDelve Client and EcoTrack Server Jim Bowers, 803-725-5213

This is an spatial data system for environmental information to support managers and professionals performing environmental assessments during remediation and restoration activities, particularly sites under CERCLA. The system is a client server application using Heuristic Optimized Processing System (HOPS, International supplies this commercial database engine) which permits rapid access to and analysis of very large and diverse data files. [Ref: see complete description in SRS report # SWRC-RP-95-194]

 

• Environment Permitting and Compliance

SRS Environmental Program, Chuck Hayes, 803-725-8838

SRS has a great many facilities and processes requiring active attention to environmental permitting and compliance. They have developed a strong capability to keep track of all the complex requirements, i.e. to ensure compliance with regulations and to monitor and document the impact of operations on the environment and coordinated all contact with regulators, while maximizing the Site’s overall programmatic goals.

Water, Wastewater & Surface Water: NPDES Permitting, construction permits, operational compliance (82 NPDES outfalls; 216 wastewater permits, 167 drinking water permits).

Air (CAA Mandates): NESHAP radionuclide and Asbestos, construction (any new source), compliance (200 air permits).

Solid & Hazardous Waste: prevention and minimization, permitting, operations and disposal compliance.

Environmental Restoration & Groundwater Protections: Waste site closures, CERCLA, etc. (over 300 CERCLA/RCRA waste units).

Because the Site has such a wide range of situations, they often must come up with creative solutions and approaches to deal with unusual permitting applications. In some cases, site-wide permitting has been successful, and they sometimes use “generic applications” that can be adapted to later changes.

Customer Service Tools developed for internal use could be made available to others:

— Permit Forecasting/Tracking Database keeps tabs on all permits already in place, and based on data on future needs and new facilities plans it provides a timetable and early warning system about steps that need to be taken.

— Environmental Permitting “HOW” Manual is a how-to cookbook on permitting.

Contact Laurie Coward…

 

• Flyash utilization
The Savannah River Ecology Lab, University of Georgia, is located on at SRS. They are working on an EPRI TC project with SCE&G touse flyash as a soil amendment. The idea is to apply the maximum amount possible on land not involved in a food chain, including sod farms, golf courses, athletic fields, and eroded areas needing rehabilitation. The only concern is ground water, and the project is measuring over 60 parameters of water, plants and soil properties in tests where as much as 500 tons per acre have been applied. This work will be published in the open literature.

In another test, flyash and chicken litter are being applied at 250 tons/acre (a depth of 2 inches) to amend soil at an airport construction soil fill. It improves the soil’s physical condition, the soil/plant/water relationships, and the silt range (i.e. if soil is too coarse or too fine).

Contact: Prof. Domy Adriano, 803-725-2472; adriano@srel.edu

 

• Hydrogen Technology — hydrides, fuel cells, refrigeration, EV

“HyTech” is a new “virtual laboratory” centered at the Savannah River Technology Center, focused on development of new hydrogen technology. It draws on the resources of over 80 scientists and 40 groups at SRTC. As the nation’s primary Tritium production and technology facility since 1955, in support of defense and environmental programs, SRS has tremendous expertise and capabilities which makes possible a tremendous synergy with commercial hydrogen programs. For example their Replacement Tritium Facility is the single largest use of metal hydride technology. HyTech anticipates important new developments for storage, composite membranes for separation, sensors, hydrogen production, materials compatible with hydrogen, and even a novel new metal hydride high-COP heat-pump refrigerator concept.

Contact is Dr. James Knight, 803-725-1089, or Ted Motyka 803-725-3665

 

SRS, through its Economic Development Division, is also leading a major program to develop a hydrogen fueled bus, to be demonstrated in the local area. Hydrogen will be generated onsite using water electrolysis and metal hydride storage. Low temperature hydride storage will provide the onboard hydrogen, and the bus will use a series-hybrid electric drive system (Westinghouse) with an IC engine that will be adaptable to future fuel cell systems. The schedule calls for testing in mid 1996, with city operation thereafter.

Contact: Dr. William A. Summers, 803-652-1846

• Industrial Assistance Program — High Efficiency Air Filtration

Mr. D. Maynard Dykes is the SRS site authority, and a world-class expert, in air filtration. He helps government and industry with design, tests, test methods, procedures, procurement specifications, systems qualification, and health/safety/environmental issues.

For example, whenever nuclear isotopes are used, there are special requirements to maintain a decontamination factor with filtration. At SRS, he’s contributed to dramatic reductions in the number and cost of systems required. For textile companies, he’s helped with air balance, cold spots, and lint problems. HVAC consultants can generally do heating and cooling, but are less likely to be able to deal effectively with problems like contaminants. Mr. Dyke trains people in-house at SRS and elsewhere to be able to deal with these issues.

Maynard Dykes, 803-952-3628

SRS Contacts

The primary contact for UFTO is:

Beverly Skwarek, Industry Partnerships,
803-652-1836, fax 803-652-1898, beverly.swarek@srs.gov

General Telephone #s:
1-800-228-3843 Industry Partnerships
1-803-725-6211 Site Operator
1-803-725-3001 Site Information

Technology Transfer Opportunities – Pacific Northwest Laboratory


UFTO

PROPRIETARY

Final Report

Technology Transfer Opportunities in the National Laboratories

Pacific Northwest Laboratory

Richland, WA

August 1995

Prepared for:

Utility Federal Technology Opportunities (UFTO)

By:

Edward Beardsworth

Consultant

 

This report is part of a series examining technology opportunities at National Laboratories of possible interest to electric utilities

Contents:

1. Summary
2 PNL Organization
3. PNL Technologies & Programs
14. PNL Contacts

 

 

This report is proprietary and confidential. It is for internal use by personnel of companies that are subscribers in the UFTO multi-client program. It is not to be otherwise copied or distributed except as authorized in writing.

 

Summary

 This report details findings about technology and technology transfer opportunities at the Pacific Northwest Laboratory (PNL)that might be of strategic interest to electric utilities. It is based on a visit to PNL in March 1995, as part of the UFTO multiclient project, and on extensive contacts with PNL to track the major changes there between April and August.

Background

Noting the tremendous scope of research underway in the research facilities of the U.S. government, and a very strong impetus on the government’s part to foster commercial partnering with industry and applications of the technology it has developed, the UFTO program has been established as a multi-client study of the opportunities thus afforded electric utilities.

PNL Overview

The Richland “Tri-Cities” area is home to a number of reactor and weapons materials production facilities, the first of which was the Hanford Site, established in 1943 as part of the Manhattan project. The Pacific Northwest Laboratory (PNL) is a separate multipurpose federal laboratory operated for the DOE by the Battelle Memorial Institute (BMI). Battelle, founded in the 1920’s as a not-for profit, also operates its own laboratory at its headquarters in Columbus OH. BMI took over the management of PNL as a “GOCO” (government owned contractor operated) in 1965. PNL has over 4000 people and a budget of $500 million/year, although downsizing and budget cuts are underway.

PNL’s GOCO arrangement is unique in having two kinds of contracts with DOE. One, called “1830”, is just like other DOE labs, with the usual direct funded work for DOE, work for others, CRADAs, licensing etc. The second type of contract, called “1831”, enables PNL to perform strictly commercial proprietary work for private industry, paying a use fee to DOE for the use of the facilities and overhead. 1831 programs comprise less than 10% of the total activity at PNL, and involve slightly higher rates together with the better business terms for outside clients.

Commercialization is strongly encouraged at PNL, as is multi disciplinary harvesting and reapplication of results and technology from across all areas of the lab, including “black” programs.

Several years ago, PNL made a specific long term commitment to energy, investing its own lab-directed funds (LDRD) and Battelle’s IR&D in such areas as EMF mitigation and Real Time Control of Power Systems. The primary focus has moved distinctly away from generation, and towards T&D and end-use, with continuing strong emphasis on environmental impacts and restoration and on planning and analysis.

PNL’s core competencies relevant to energy include:

Energy Systems Research: Power Systems, distributed utilities, automated diagnostics

Process Technology: Polymer coatings, reaction engineering, and process design tools

Integrated Environmental Assessment: EMF Effects, Global Modeling, Oil & Gas Cleanup.

PNL’s approach to the utility industry, which it has specifically identified as a major program direction, is to support enhanced asset utilization in the near term while preparing a leadership role in the “utility of the future”, involving real time control, distributed utility, new products, and risk/strategic environmental management.

PNL’s Commercial and Industrial efforts already have a long history with the gas industry (GRI and gas/combination utilities), working on pipelines, appliances, etc. and providing product development and commercialization support, problem solving, life/prediction/failure mode analysis, efficient repair technology, and safety and inspection technology.

PNL Organization

PNL has just completed (July 1995) a major reorganization and downsizing (with the help of McKinsey), eliminating nearly 2/3 of the upper management, and going to more of a line organization. (The “Technical Centers,” matrixed with “Business Directorates,” are no longer.) In the new order of things, “lines of business” are the major focus, drawing on personnel and capabilities across the lab, to address their particular sectors.

The technical Divisions are: Environmental and Energy Sciences, Environmental Technology, Energy, Health, National Security, and Emerging Technologies. These divisions each have a number of departments. The names of both divisions and departments are in many cases not a good indication of what goes on in them, so the best strategy for an outsider is to rely on a personal point of contact to reach the personnel and resources that are appropriate to a given topic.

PNL is strengthening its already substantial commitment (including internally funded development projects) to expanding the commercial side of the business, and seeks increased contact with private industry. The Energy Division might better be called the “Commercial and Industrial Division”. Merwin Brown, formerly of PG&E, now heads the Energy Technology Department and Line of Business, which indicates PNL’s resolve to serve the utility industry. They of course will draw on people and talents across the entire lab to meet the needs of utility clients.

PNL’s Utility Strategy

PNL and its parent, Battelle Memorial Institute, have provided significant R&D contributions to the utility industry over the past several decades. BMI is the largest contractor to GRI, and PNL alone currently serves over 30 utility clients with a range of products and services. In addition to utility support, PNL provides support to DOE’s Office of Utility Programs. PNL’s energy strategy has identified the deregulation sweeping the utility industry as a key driver for technology needs over the next several decades. In response, PNL has increased its emphasis on the needs of the utility industry. PNL’s utility industry has two primary foci:

1. Help increase asset utilization in gas and electric utilities, and

2. Provide technology leadership in distributed energy systems.

PNL’s offerings for utilities include:

• Advanced power systems, transmission and distribution technologies and services

• Operations and Maintenance technologies and services

• Technology development and competitive analysis for new energy products and services

• Environmental Management

• Organizational Effectiveness assistance

[UFTO’s contact is Carl Imhoff, who reports to Merwin Brown.]

PNL Technologies & Programs

 

Covered in this report:

Page

  • Decision Support for Plant Operation & Maintenance (DSOM) 4
  • Process Science & Engineering — Electrochemical Processes 5
  • Power Systems 6
  • Federal Emergency Management Information System (FEMIS) 8
  • Building Energy Standards Program 8
  • Sensors 9
  • Coatings and Thin Films 10
  • Planning & Analysis 11
  • Strategic Environmental Management 12
  • Environmental Technologies 12
  • Waste Fate & Transport 12
  • Fisheries and Water Resources 13
  • Operational Effectiveness 13

• Decision Support for Plant Operation & Maintenance (DSOM)
Principal Investigators: Don Jarrell 509-372-4096
Dick Meador 509-372-4098

PNL has fully developed this AI software system that provides on-line engineering expertise to assist operators and maintenance personnel. It uses a proven root-cause analysis methodology, RCM techniques, plant aging experience and advanced instrumentation technology, all in an easy to use GUI package.

The first major application, in use at two military bases for theircentral heating plants, is saving $ millions in the first year alone. (The Marine Corp had asked them to help with aging, poorly performing plants, based on PNL’s earlier work on root cause analysis for the military.)

A second application, already developed, is a Pump Motor Diagnostic Model, that provides operators (not engineers) with diagnostics that recognize stresses early, before failure. It uses fuzzy logic and neural net analysis of existing sensor data.

The capabilities appear to go well beyond anything else that is commercially offered, providing a far more sophisticated and complete solution.

A brochure on DSOM (pronounced “dee som”) is available from PNL:

  • A new service business opportunity for utilities — putting this system in at commercial and industrial central heating facilities (a typical site requires several man months to set up). It’s all ready to go.
    The capability could be applied to any process, utility or customer’s. PNL could help develop applications.
    Applicable to utility power plant operations.
    Perhaps a good place to start a T&D RCM development.

• Process Science & Engineering
Electrochemical Processes Ed Baker (Principal Investigator) 509-376-1494

Waste Acid Recovery

Based on the development of a polymer heat exchanger that can withstand 200 ˚C, this is a commercially available system that recovers process acids, and separates metals from waste streams. It is already in use in a few places, and is very broadly applicable, e.g. to galvinizers, platers, and innumerable other industrial processes. It would help keep a customer competitive, by reducing waste disposal costs.

The vendor is Viatec Recovery Systems, in Hastings MI and Richland WA. They are small, and would probably be interested in some kind of teaming to give them access to markets and capital.

Alkox

Alkane oxidation for partial conversion of methane to methanol. Catalyst is regenerated electrochemically. Could help fill in the summer slump for natural gas demand, making oxygenate for gasoline. Also use at oil wellhead, to capture flared gas. Needs $300-500K for proof of concept. (pat. pend.)

Near Critical Water Oxidation

(TEES, for thermochemical environment and energy system) converts organics to methane and CO2 with high pressure, high temperature water–both energy production and cleanup! Applicable to aqueous waste streams with organics, e.g. food processors could lower costs and even do some cogeneration. Sludges and slurries OK. There’s a small licensee in Southern California.

Supercritical CO2 cleaning —

replaces solvents (e.g. CFCs, carbon tet, trichlor, etc.) The trick is to recover energy during pressurization/depressurization. A DOE funded demo is going in at a foundry in Portland, OR, and a transportable demonstration unit for parts cleaning is on the road, traveling to trade shows. No licensee as yet.

Catalysts by design

For example, membranes reactor to generate hydrogen from methane, avoiding the need for a reformer — important implications for PEM fuel cells.

• Power Systems

Landis Kannberg, Program Manager, 509-375-3919
John DeSteese, Sr. Research Engineer, 509-375-2057
John Hauer, Sr. Program Manager, 509-375-4340

PNL has a long history in RD&D for power systems. They had an active role in power systems since the 70’s, working closely with EPRI and with BPA. Earlier work included studies like estimating the savings from improved voltage regulation, distribution system modernization, evaporative cooling of underground transmission, and future trend assessment for DOE.

More recently, they have been involved in superconductor applications, the distributed utility concept, advanced computation particularly for transmission system dynamic analysis, and a range of special studies, including one on the need for power in the former soviet union.

Superconducting Transformer Evaluation with HTSCs … takes the view that discrete devices like transformers are a better application of superconductors than transmission lines. They found that HTSC transformers would be viable even with a conventional HTSC stability design, in the 30-1000 MVA range. ABB will build one in Europe next year. A likely early justification would be for use as a transportable spare.

PNL suggests an interesting first step: start by cooling an existing conventional Cu transformer with liquid nitrogen, gaining a 2x increase in power density. The next step is to redesign.

(A preprint is available from DeSteese, titled “High Temperature Superconducting Transformer Evaluation”).

Distributed Utility (DU) … PNL was part of the group (with EPRI, NREL, and PG&E) that started an informal collaboration to study DU. PNL’s work was funded by internal “lab directed R&D” (LDRD) money. One of the staff (Kannberg) went on loan to PG&E for a time, to manage the overall effort. Their particular interest is on the effects that implementing a lot of DU resources would have on stability and performance of the transmission system.

PNL did a DU Feeder Analysis for PG&E, using a “synthetic” load data set for each feeder. Based on load duration curves for a given feeder, the estimated the amount of distribution asset deferral possible from adding DU resources to trim the peak load, until load growth becomes overwhelming. This effort included the development of a short term load forecast using load shapes and cluster analysis to generate typical customer profiles. This was used to estimate the potential for DU and DSM and the value of retail distribution wheeling.

Contact Rob Pratt, 509-375-3648
Benefit Cost Analysis of Storage is pursued “technology-blind”, i.e. without a preference for any particular means for storage. A series of studies have focused on SMES. One evaluated SMES in a number of system-specific scenarios for BPA. (J DeSteese, et.al., Applied Superconductivity, Vol 1, # 7-9, pp. 1425, 1993) Others looked at wind integration, and other utility systems. They found that some earlier analyses tended to underestimate SMES benefits because multiple benefits were not evaluated.

Real-Time Power Systems Control (RTPSC) is a big issue for the industry, especially on the question of whether utilities will be willing to share the data needed. A control based strategy will need an extensive information infrastructure, and it needs a fall-back capability, perhaps including repair SWAT teams. There must be complete buy-in to the whole idea, and the conversion may take as much as 2-3 decades.

There appear to be two competing scenarios–one holding that DU will obviate the need for more transmission capacity, and FACTs, which has its own large information needs. PNL prepared a White Paper (Version 1.0 dated March 3, 1994). It outlines a phased strategy for the development and deployment of RTPSC. (It is available from the contacts listed above. A revised version is in progress.)

Workshops held in recent years have reached a consensus on the R&D needs, which include the need for: gaining a better understanding of optimal power system operation, a new generation of on-line sensing, advanced technology, local adaptive computer control, and systems wide engineering research into new algorithms and modeling approaches.

System Monitoring and Control … While some utilities have remote system monitors, there isn’t a comprehensive means to use this data in real time for system operation and control. Everyone from expansion planners to system operators needs measurement-based information.

PNL has developed a Portable Power System Monitoring Unit (Interactive Measurement & Analysis Workstation) which operates over a wide area network. It provides flexible trigger logic and GPS synchronized/phasor measurements, in an integrated open statistical and analytic environment. The workstation also provides dynamic analysis and design.

Visualization …. In comparing model-based vs. data based analysis, it’s been noted that the models tend to be more pessimistic about system behavior when problems occur. Operators need to be able to visualize model outputs, so they can understand, interpret and compare. PNL has applied commercially available visualization packages to represent power system simulation results. As one example, a graphics tool has been used to display output from the Extended Transient Midterm Stability package (ETMSP) from EPRI. This is seen as a first step towards a fully graphic based interface where one environment provides data entry, simulation control and analysis, using the models no longer require separate procedural steps.

Power Conversion … PNL has built and is testing a 5 kW power converter using Pulse Amplitude Synthesis Control. It promises better integration of a variety of DC generators and storage sources with diverse characteristics, making them appear as one integrated resource on the grid. (Visualize a transformer with multiple primaries and a single secondary.) The principal advantage is that the power converter is not dependent on the operation of each of the DC supplies.

They are in the process of lining up a CRADA partnership with a wind power manufacturer who only wants to license it, so other interested parties would be welcome.
• Federal Emergency Management Information System (FEMIS)
Tom Coonelly, Computer Sciences Department, 509-375-6480

FEMIS is an automated decision support system which integrates all phases of emergency management. It was developed for the U.S. Army to deal with chemical weapons, but it is a generic set of tools that can be adapted to any emergency response situation, providing planning, coordination, response, training and exercise support for emergency managers. FEMIS enables the integration and use of real-time data from outside sources (e.g. weather monitors), which can be displayed in geographical and/or tabular form. It tracks resources, task lists, and organizations; it provides event logs; it reminds the user about overdue tasks; and it reports on the status of wide variety of items. FEMIS uses commercial software in a distributed system architecture.

It is a general, “vanilla” capability to bring in information from over a large geographical area and respond to it. One important element–it can provide systematic coordination of different agencies and jurisdictions, i.e. company, local, county, state and federal.

Possibilities for utilities–a new breed of nuclear plant emergency response tools, application to transmission grid management (operations and emergency planning, e.g. storms). Discussions are underway with several potential commercializers, and a helpful overview brochure is available.

 

• Building Energy Standards Program (BESP)
Jeffery A. Johnson, Program Manager, 509-375-4459

Building Energy Codes Hotline: 1-800-270-2633 answers questions from state and local code officials, builders and others.

BESP did a survey in 1994 of utilities, to find out what strategies are currently being used to promote energy-efficient building design and construction (sponsored by the DOE Office of Codes and Standards). The complete report is available: PNL-9976, “Lessons Learned from New Construction Utility DSM Programs and Their Implications for Implementing Building Energy Codes”

The Advanced Energy Design and Operation Technologies (AEDOT) project focuses on developing advanced, computer based building-energy design tools, incorporating new energy-efficiency expertise into systems architects and engineers use to design and operate buildings. A CRADA is underway with the University of Oregon and Softdesk, Inc. to integrate energy analysis into a CAD tool. The product, “Softdesk Energy”, will be distributed to all users of AutoCAD with Softdesk–over 100,000 users. It automatically transfers building geometry data to the energy analysis software, enabling the user to obtain energy load estimates at any time, using the ASHRAE Simplified Energy Analysis Method for heating and cooling anywhere in the U.S.

Contact: Michael Brambley, AEDOT Program Manager, 509-375-6875.

 

BESP publishes a newsletter “Building Systems Update” Contact C.J. Belcher PNL, Box 999, K5-02, Richland WA 99352, FAX 509-375-3614

Also, a new brochure “Enhancing Today’s Buildings, Inventing Tomorrow’s Buildings” will appear next month giving a detailed overview of the work in codes, standards, compliance modeling, building (life-cycle!) energy analysis, metering, data-logging, retrofit analysis, building operations and maintenance assessments, etc..
• Sensors John Hartman, Leader, Electro-Optic Systems Group, 509-375-2771

There is no specifically organized function to manage sensor development at PNL. Instead, there are a large number of informally linked “islands” of expertise across the lab’s organization. John Hartman offers to help pull together the appropriate people to address any particular need or application.

It’s also important to note that sensors are only one of a long list of technical areas that comprise PNL’s “Automation and Measurement Sciences Department”, including robotics, imaging, NDE, instrumentation, and applied mechanics.

PNL views sensors in the context of the entire process and environment they operate in. Starting with a long list of basic sensing mechanisms, a cost-effective and practical device must be developed, together with the associated components to form a sensor system. The sensor system in turn must fit functionally into the larger system of which it is a part.

Thus, the development of a sensor system must draw on a wide range of talents.

Mechanisms include electrochemical, electromagnetic, chemical interaction, mechanical, optical, radiological interaction, electromechanical, and thermoelectric. Practical sensors measure the presence, amount or concentration of chemical species or radiation, mechanical strain, moisture, crack growth, acoustics, fluid flow properties, temperature, em fields, or corrosion.Implementation must take into account materials, signal characteristics, response rates, fabrication, stability, on-board signal handling, packaging, power requirements, calibration, etc. Finally, the balance of system must deal with how the sensor data is transferred and used, in terms of the process hardware, software and human interaction.

Some examples:

Fiber-optic Chemical sensors monitor ground water contamination, using emission, absorption or color-change phenomena.

Piezoelectric Chemical sensors detect small quantities of a chemical species with selective coatings.

Acoustic and Ultra acoustic sensors are applied in diverse areas such as sonar, materials inspection, and near-surface geophysical exploration. Measuring the time of flight of a sound pulse, PNL developed a system to measure the internal temperature of steel at temperatures up to 2000 ˚F. It is now is use in a steel plant’s continuous caster.

Optical sensors have applications ranging from power-beaming in space, to high speed production inspection, to remote temperature measurement.

[For further inquiry: H2 detection is very important for Hanford, and a group at PNL probably has done work in this area that might prove useful for nuclear power plants.]

• Coatings and Thin Films
John Affinito, Staff Scientist, Materials Sciences Dept. 509-375-6942

PNL has developed new processes for rapid vacuum deposition of multilayer polymer and metal films, and is pursuing applications in Li batteries, solar thermal reflector films, magnetic shielding, electrochromic films, supercapacitors, and non-linear optical devices. They achieve higher quality and production rates hundreds of times higher than other methods.

In the Polymer Multi-Layer (PML), monomer fluids are vacuum flash evaporated on the substrate. The fluid condenses as a liquid film and then is radiation cross linked to form a solid polymer film. In a second process, called Liquid Multi-Layer (LML), the liquid is directly coated onto the substrate by extrusion, rollers, spraying or other means, and then is radiation cross linked. Both of these processes are novel, fast, and compatible with simultaneous high rate in-line deposition of other layers by conventional vacuum coating processes (evaporation , sputtering, or plasma enhanced chemical vapor). Several licenses have already been granted.

The supercapacitor consists of thousands of thin alternating layers of polymer and aluminum, and can go to very high voltage. The PML/LML processes inherently eliminate pinholes and other micro defects that can have a significant effect on the properties of the film. There is a licensee — AVX in South Carolina.

The solar reflector film has higher reflectivity and is cheaper than other alternatives, using acrylic/silver/acrylic layers on a polyester substrate.

Optical coatings have been done on elements 2 meters in diameter.

Electrochromic heat mirror film can become cost effective due to the high rate of production.

Micro Heat Exchanger/Heat Pump Kevin Drost, 509-375-2017

PNL is developing a miniaturized vapor-compression cycle heat pump smaller than a dime that could be fabricated by the hundreds in thin layers on a single sheet. Such sheets could be incorporated into walls of buildings, replacing conventional HVAC.

They’ve had success with the evaporator and condenser components, attaining heat transfer rates of 100 watts/cm2. The compressor is more of a challenge. Work is proceeding on two fronts, one a chemical absorption cycle, driven by heat, and the other a miniature electromechanical pump, which is showing earlier promise. Without the compressor, the evaporator and condenser could be configured as a thermo siphon for cooling electronics.

This work is definitely in the “potentially revolutionary” category, though actual commercial applications are years away. Possible uses: Controlling chemical processing very precisely, which for example could make it possible to make a very high performance reformer for use with fuel cells or at the wellhead. Another application: cooling for protective clothing for use in hazardous environments.
• Planning & Analysis Ron Nesse, Sr. Program Manager, 509-376-4217

Until the most recent reorganization (7/95), the Technology Planning & Analysis Center (TPAC) was a part of Battelle matrixed to PNL, with some staff located in Richland and a group in Seattle. As of this writing, the designation TPAC is no longer operative. Many of the people have been assigned to the new Energy Division and some to the Environment Division.

The focus is management of technology, as distinct from technology itself, supporting DOD and DOE in policy, system models, technology assessment, organization design, human factors and legal and regulatory analysis. (Battelle Columbus has a separate commercial consulting practice that does “Technology Management”. Due to common interests, there’s a fair amount of informal collaboration, but no direct reporting relationship.)
Organizational Consulting for the Utility Industry

Jon Olson, Assoc. Center Manager, TPAC (Seattle), 206-528-3200

The Seattle group is focusing more on private industry than do the people in Columbus, and has specifically targeted the utility industry, manufacturing, and biotech. Noting the dramatic changes, new pressures and new business options utilities are facing, they offer services in organizational effectiveness, process redesign, implementation, and leadership training. In addition to on-site consulting and training, they offer training courses and seminars. The group also does Human Factors and Social Research Support of the Nuclear Industry — safety analyses, plant aging, and procedures design for nuclear utilities here and abroad.
Management Analysis Program (MAP) Linda Fassbender, Project Manager, 509-372-4351

MAP has been instrumental in the ongoing reorganization and strategic planning process for the Office of Energy Management in the DOE Office of Utility Technology. MAP facilitated a stakeholder meeting (4/94), provided issue background analyses, and prepared a Strategic Plan document. The Issue papers offered a succinct analysis of economic, environmental, regulatory, institutional and technological trends and issues in the energy industry for Hydrogen, Electricity, Thermal Energy, and Natural Gas. A second stakeholder meeting was planned for mid 1995, however it has been postponed pending the outcome of higher level DOE reorganization and budgetary uncertainties. DOE and PNL want a far greater participation by the utility industry in these deliberations in the future.

Facility Energy Decision Screening (FEDS) is a comprehensive approach to facility energy management developed for DOE and DOD. The software is fuel and technology independent, and optimizes life-cycle cost/savings considering all interactions, including utility rebates. Used at many sites and facilities in conjunction with the Federal Energy Management Program (FEMP) [see the UFTO NREL report], it has shown that modernization investments of 1-2 times annual energy costs can effectively provide lower costs and increased reliability. Training is available.

Global Change Policy Analysis Tools — for EPRI, EPA, DOE, and others. PNL is the heart of a world-wide “virtual ” center on integrated assessment of climate change issues. Perform policy analysis, technology analysis and social science research. Second generation model integrates emissions carbon cycle, climate modeling, ecosystem response, oceans, and human dimensions.

 

• Strategic Environmental Management

“Life Cycle Assessment” is the new buzzword for analysis of all aspects of a process or technology –cradle-to-grave, overall infrastructure, all the way up and down stream.. Internationally, the ISO 14000 movement (see below) is gathering momentum, and this is in much the same spirit.

DOE, DOD and EPA are sponsoring the Life Cycle Computer Aided Data Project, which includes separate groups for each of a number of various industries. The idea is to create a generic modeling system that more detailed individual process models can fit into.

Contact is Ken Humphreys, 509-372-4279

Battelle Labs (contract manager of PNL) offers consulting inStrategic Environmental Management, which helps companies get beyond the reactive mode and into a proactive “competitive-advantage-mode” on managing their environmental issues.

They and PNL have an initiative to put together the “Industrial Consortium for Environmental Standards, Science and Technology” (ICES). This is a novel approach to creating networks of already existing groups to be a part of the international ISO 14000 efforts. [If you’re familiar with ISO 9000 — the European total quality program that the US just waited to get hit by, this is the environmental analog, being vigorously pursued in 24 countrieswithout government involvement! There is an ad hoc network of US participants, and ICES is a way to get linked into it.] Contact is Gary Morgan. 509-375-2373
• Environmental Technologies Jim Hartley, 509-372-4428

PNL has an extensive program in technology for managing wastes and performing remediation, and in analytical risk-based decision support tools, such as the Remedial Action Assessment System (RAAS), Remedial Options (a database available commercially from Battelle), Multi-media Environmental Pollutant Assessment System (MEPAS — prioritizes risk).

As one example, the SAFER code for site characterization was developed at PNL, and CH2M Hill uses it commercially. PNL’s tools have credibility, and DOD buy-in, for evaluating remediation alternatives. They provide support to DOE’s cleanup efforts in the form of products and services. They also do restoration and cleanup work for almost all government sites, usually partnering with vendors. Key Battelle technologies for remediation include:

Soil: Vitrification*, soil washing , bioventing, chemical stabilization, insitu corona, six phase heating**

Water: Chemical barriers, Bio barriers, Extraction/Injection network, electrochemical oxidation

*Terra-Vit is a versatile low cost waste vitrification melter can transform waste into products

**ERACE heats the soil electrically to free less volatile contaminants.

Fate & Transport Management of Electric Utility Wastes

Dhanpat Rai, PI, and Andy Felmy, Group Manager, 509-372-6296 (?)

PNL has performed many projects for EPRI for over 12 years in geohydrochemical analysis, e.g. for coal ash leachates and other utility waste streams. Their expertise includes laboratory and field studies on leaching and modeling (FASTCHEM, FOWL, CHROMAT) etc. The group has published widely — a list of publications is available.

• Fisheries and Water Resources

Marshal Richmond, Sr. Research Engineer, 509-372-6241

Duane Neitzel, Staff Scientist, Aquatic Ecology Group, 509-376-0602

Part of the Earth and Environmental Sciences Center, which encompasses Hydrologic Processes, Marine & Environmental Chemistry, Ocean Processes, and Marine Ecological Processes. Research Facilities include Aerosol Wind Tunnel, Arid Land Ecology Reserve, Geochemistry Lab, Geoscience Visualization Lab, Subsurface Environmental Research Facility, Fish Hatchery and Wet Lab, Remote Sensing, Marine Sciences Lab, Airborne Laboratory

Fisheries: Hatchery and Wet Lab provide controlled conditions, making possible precise determination of impacts on fish populations from such phenomena as O2 deprivation.

River Simulation: system of models that simulate flow hydraulics (flood wave), non uniform sediment transport, contaminant transport. Can handle branched and looped channel systems, operations of dams and reservoirs, heat transport and transfer, and river bed accumulation of sediment and contaminants. It features long term multi year simulation and system operation simulation.

Watershed Modeling: detailed integrated representation of watershed processes. Includes two layer canopy model for evapotranspiration, energy balance for snow accumulation and melt, a two-layer rooting zone model and a saturated subsurface flow model. The landscape is divided into grid cells on Digital Elevation Model data nodes, used to model absorbed radiation, precipitation, air temperature, and down-slope water movement. When linked to a regional climate model, it can generate snow pack, soil moisture and stream flow information that can be used to manage water resources.
• Operational Effectiveness

The Operational Effectiveness Department works for DOE and other governmental clients and private industry on policy and regulatory management, operational assessments and training and evaluation.

Operations Technology Group — testing support to NRC Operator Licensing, direct PNL internal operations assessment, support DOE re operations. Reactor safety evaluation, individual plant evaluations.

Safety & Health Technology Group — develop OSH policy, accident investigation, OSH compliance inspections, training, decontamination and decommissioning support

Safeguards and Security Group — Domestic and international safeguards, protection programs, information security, physical security and protective force support, multimedia training

PNL Contacts

General phone # 509-375-2121

Mailing Address:
Pacific Northwest Laboratories
Battelle Boulevard
P.O. Box 999
Richland WA 99352
The primary contacts for UFTO are:

Carl Imhoff 509-375-4328 ch_imhoff@pnl.gov

Energy Programs Manager
Merwin Brown 509-372-6323 ml_brown@pnl.gov
Director, Energy Technologies Dept.

 

Information Source Contacts
Katie Larson 509-375-3698 kj_larson@pnl.gov

Energy Division Communications
Media Relations: Jerry Holloway 509-375-2007