UFTO Note - Gas-to-Liquid: Its Time Has Come - Jan 6, 2004
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Cleantech 706 Posts |
Subject: UFTO Note - Gas-to-Liquid: Its Time Has
Come
Date: Tue, 06 Jan 2004
As outlined in an UFTO Note last year (17 May), Gas-to-Liquid
(GTL) technology has been around for nearly a century. Known as
the Fischer-Tropsch process (FT), it converts gas into a liquid
fuel in the form of a refined crude or even a final product such
as (clean) diesel. Until recently, conventional wisdom has been
correct: use of GTL has been limited by high capital and
operating costs.
[ In the FT process, synthesis gas (or syngas, H+CO) is reacted
in the presence of an iron or cobalt catalyst. End products are
determined by the length of the hydrocarbon chain which, in turn,
is determined by catalyst selectivity and reaction conditions.
Possible end products include kerosene, naphtha, methanol,
dimethyl ether, alcohols, waxes, synthetic diesel and gasoline,
with water or carbon dioxide produced as a byproduct. Natural gas
or coal can be the raw feedstock. ]
Several drivers, however, have combined to change that situation
entirely:
- Dwindling world oil reserves and high exploration costs
- Impending limits worldwide on sulfur content in diesel fuel
- Vast quantities of "stranded gas" identified
- Technology advances, thanks to substantial programs by the oil
majors
Very recently, these same oil companies have announced
multibillion dollar GTL projects. Last October, Shell announced a
$5 billion plant in Qatar, and estimated production costs at less
than $4 per barrel. As the NY Times reported (Oct 16), Exxon
Mobil is also building a plant in Qatar, at a cost of $10
billion, and the South African company Sasol is constructing a
34,000-barrel-a-day GTL plant in Qatar that is expected to come
online in 2005. Together with ChevronTexaco, Sasol is negotiating
with the government to build another 120,000-barrel-a-day GTL
plant. Conocophillips announced its own $5B plant to be built in
Qatar. (Seems Qatar is the place to be!) BP's commercial pilot
plant in Alaska is operational.
The petroleum industry has found more than 5,000 trillion cubic
feet (tcf) of natural gas in remote locations, an energy
equivalent of 500 billion barrels of crude oil. Most of this
resource is abandoned in place because of the prohibitive cost of
transportation infrastructure.
A new company, World GTL, Inc. was founded in 2000 by industry
veterans. Their plan is to acquire ownership rights (in some
cases production rights) to certain stranded gas fields at deeply
discounted prices, and capitalize on opportunities that now exist
to convert these "stranded" natural gas fields into synthetic
petroleum products.
Why don't the majors do this themselves? They do hold on to
larger fields and may eventually develop them as LNG sources (or
increasingly, with GTL), but they have no interest in smaller
fields, e.g. under 3 tcf. This leaves a huge opportunity for
players like World GTL. In fact, majors have already said they'd
license their GTL technology and help with plant financing.
(There is an analogy to the independent oil company movement over
the last 20 years in the US. The majors decided that shallow
water drilling in the Gulf was not going to work with their
overhead costs and targeted IRRs, so they left the area to small
independents who have done very well indeed.)
Turning Stranded Gas into Proven Oil Reserves
World GTL has come up with an interesting strategy. Once the
development is done on a project (i.e. secure gas rights, do site
plan, license technology, do preliminary engineering, arrange
financing, sales agreements, etc.) previously stranded gas
reserves with little to no value will essentially have been
converted to "in the ground" gasoline and diesel inventories
which can be easily monetized in the international oil market.
World oil companies are struggling to rebuild and expand their
proven reserves which have dropped to dangerously low levels.
Reserves can be borrowed against, and this critically important
for these companies, not only to be able to invest in the
development of those resources, but as a contribution to their
balance sheet. The majors are spending an average of more than $5
per BOE (barrel of oil equivalent) just to find bookable reserves
today (and that's not even counting the "fully developed" cost to
produce). Every dry hole drilled adds to the problem.
World GTL estimates that ten cents will cover development costs
needed to get a BOE to "bookability", and there is a long list of
buyers who will jump at the chance to buy these BOE's for $1.
(Actually better than BOE, because it's zero sulfur fuel.)
Thus venture returns are possible even before the plant is built.
Once it is built, the fully developed cost of production is less
than $5 per barrel of finished product, and refinery demand for
sulfur free blending stock is already booming. New EPA
regulations drastically limit sulfur content of diesel fuel
beginning in 2006. Other regions are doing likewise, and refiners
have very limited means to comply, especially in light of the
lessening supply of lighter crude oil.
The company is currently raising $40 M to take their program to
the next level and build two small commercial GTL plants. A great
deal of information is available, including a collection of
recent articles in the business press.
website: http://www.world-gtl.com/
Contact: David Loring,
President, World GTL Inc., New York, NY
212-858-7636 davidloring@World-GTL.com
[Where the majors have all gone into Qatar with projects that
won't produce anything until at least 2006, World GTL has
projects ready to go to relocate and retrofit existing (idle)
methanol plants using a unique process with a World GTL patent
application filed. This unique process can put these facilities
into GTL production with positive cash flows within 12-18 months.
The engineering study for the relocation and retrofitting has
been completed and there are guarantees involved. Significant
project finance assistance is available from certain US
government agencies for these specific projects.]
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